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Combustion spraying guns use oxygen and fuel gases. The fuel gases are potentially explosive. In particular, acetylene may only be used under approved conditions. Oxygen, while not explosive, will sustain combustion, and many materials will spontaneously ignite, if excessive oxygen levels are present. Care must be taken to avoid leakage, and to isolate oxygen and fuel gas supplies, when not in use.[6]
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing.
Surface Preparation (Residential & Commercial): Pressure wash when possible using pure water. Be sure the surface is clean and completely dry before the application of the coating. Read all label instructions before beginning. Surface must be in savable condition, clean and dry, and should have proper drainage. Always run a test patch first in an inconspicuous area, to ensure that proper adhesion and drying occurs and the product works to your satisfaction. Apply Ames® Peel & Stick™ adhesive seam tape and tape on all badly deteriorated fasteners, rubber washers, joints, seams and around vents. Do not use any soaps or detergents to clean the surface. Spray Coating
Thermal barriers are defined in building code as 1/2-inch gypsum wallboard or any material that is as equally fire resistant as 1/2-inch gypsum wallboard. The gypsum wallboard is known as a prescriptive thermal barrier. Materials are tested in a 15-minute fire test in order to determine whether or not they are equal in fire resistance to the 1/2-inch gypsum wallboard. If they are, then they can be used and counted as the equivalent of gypsum wallboard.
You are eligible for a full refund if no ShippingPass-eligible orders have been placed. You cannot receive a refund if you have placed a ShippingPass-eligible order. In this case, the Customer Care team will remove your account from auto-renewal to ensure you are not charged for an additional year and you can continue to use the subscription until the end of your subscription term. Coating Services
The guys who sprayed my attic were trained and certified, but I later found out, too late, that they had no experience and my attic was the first they'd ever sprayed. I was also never told to vacate my house for any length of time, and so I (and my pets) were in the house the day they sprayed and the entire time the off ratio foam was filling my home with horrendous vapors. The company kept telling me that it was a good job and I had nothing to worry about, even after I'd had 2 other experienced sprayers from 2 different companies visually examine the foam and confirm that large areas appeared to be off ratio. The 3rd sprayer from yet another company, was also outraged because the company who did my attic had failed to vacuum up all of the old cellulose insulation, and he also noticed areas where the foam was shrinking or pulling away, and this was not even 5 weeks after the spraying.   Coating Services
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US. 
HVOF coatings may be as thick as 12 mm (1/2"). It is typically used to deposit wear and corrosion resistant coatings on materials, such as ceramic and metallic layers. Common powders include WC-Co, chromium carbide, MCrAlY, and alumina. The process has been most successful for depositing cermet materials (WC–Co, etc.) and other corrosion-resistant alloys (stainless steels, nickel-based alloys, aluminium, hydroxyapatite for medical implants, etc.).[1]

The deposits consist of a multitude of pancake-like 'splats' called lamellae, formed by flattening of the liquid droplets. As the feedstock powders typically have sizes from micrometers to above 100 micrometers, the lamellae have thickness in the micrometer range and lateral dimension from several to hundreds of micrometers. Between these lamellae, there are small voids, such as pores, cracks and regions of incomplete bonding. As a result of this unique structure, the deposits can have properties significantly different from bulk materials. These are generally mechanical properties, such as lower strength and modulus, higher strain tolerance, and lower thermal and electrical conductivity. Also, due to the rapid solidification, metastable phases can be present in the deposits. Insulation Spray Coating
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing. Coating Services

Legend Coatings and Insulation values the integrity of our work. We have extensive training when it comes to spray application. All of our applicators at Legend are trained and certified to industry standards. We do not stand alone when it comes to the building science behind our systems . We work hand in hand with Certified HVAC Contractors, Architects and Building Officials to combine our experience and expertise to find the best possible system to suite your needs and maximize your investment. Spray Coating Services


Legend Coatings and Insulation values the integrity of our work. We have extensive training when it comes to spray application. All of our applicators at Legend are trained and certified to industry standards. We do not stand alone when it comes to the building science behind our systems . We work hand in hand with Certified HVAC Contractors, Architects and Building Officials to combine our experience and expertise to find the best possible system to suite your needs and maximize your investment.

Building code regulations typically call for the use of thermal barriers when spray polyurethane foam is installed. The code requires that the foam is separated from any living spaces by a layer of 1/2-inch drywall. As discussed earlier, any material that has been approved as being as equally fire resistant as the gypsum drywall can be substituted as a thermal barrier.

If you are looking for the best roof coating, you should try the Heng’s. This product is protective, and can seal vents, air conditioners and more. And it’s budget friendly, we believe you will like it.This roof coating is perfect for RV rubber roof, because it can expand and contract with the roof. It can offer the best protection for the roof in any weather condition.


Condensation - It can seem like a tropical rain forest inside an unprotected metal building. It's worse on those days where there is a greater contrast between temperatures at night vs. day. The morning sun hitting the cool sheeting will create a drip. A temperature difference between outside and inside your building creates condensation - Similar to what happens when you leave a cold can of beer outside on a hot day. 
During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1] Insulation Spray Coating
I have learned to like this product by using a different method of application. Rather than spraying the sealant directly on the paint surface, I've learned that applying it to a MF applicator pad then spreading evenly and buffing off works best to avoid the crystal dusting. The durability is very impressive for a spray sealant. After 1 month, the water beading is still 100% active and the added gloss is still present.
Whether or not an intumescent coating, or even a thermal or ignition barrier, is needed often depends on the type of spray foaminsulation that builders use. Many closed cell foam sprays are already sufficiently fire resistant and need no additional barriers. Ultimately, whether or not you need an ignition barrier or thermal barrier varies depending on location and materials. You should check with your local code official to ensure that your insulation work is up to code. Insulation Spray Coating
New fire safety tests for intumescent coatings were created by code officials and the spray foam industry, and many manufacturers found their closed cell spray foams could pass the test without any intumescent coating. Some open cell spray foam can pass the fire tests without an intumescent coating, but most still require the coating. Approved closed cell spray foams do not need the ignition barriers discussed above, which can make the job easier for builders.

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The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause: Spray Coating Services
The process typically operates at 39–120 °C to avoid thermal damage. It can induce non-thermally activated surface reactions, causing surface changes which cannot occur with molecular chemistries at atmospheric pressure. Plasma processing is done in a controlled environment inside a sealed chamber at a medium vacuum, around 13–65 Pa. The gas or mixture of gases is energized by an electrical field from DC to microwave frequencies, typically 1–500 W at 50 V. The treated components are usually electrically isolated. The volatile plasma by-products are evacuated from the chamber by the vacuum pump, and if necessary can be neutralized in an exhaust scrubber.
I guess I'm saying all of these products are good, they will complement the work you do on your car if you're willing to put the time into it. And it will make it easier to maintain the next time you wash your car. If you don't clay and polish your car, don't expect super slick results. If you put the work into it, when you spray the car down with water, use a soap wash, rinseless wash, it will still shiny after you put any product on it! Don't get caught up in the SIO2 hype, just spend what you're willing to pay for the product. You'll be happy with any product. Coating Services

This is in great contrast to my friend's experience. Her attic spaces were sprayed and the foam is actually pretty, and I was in her attic 6-7 days after it was sprayed and could hardly smell anything when I stuck my face up to the foam. And she did not have to clean up one speck of dust during or after the spraying. I got the name/number of the guy from her who managed her attic project, but between the time he did my house and the time he did her house, he was let go from the company who did her attic and hired by another company. He assured me everything would be the same, etc., etc., and I had no reason to believe anything had changed, but the sprayers who did my house later admitted they had never sprayed an attic before and I also found out that the foam used in my attic was from a different manufacturer. Neither my friend nor I had any idea this guy was with different company then, until the week after they filled my attic with off ratio foam, and my home with toxic vapors.   Coating Services


Due to a wide range of nozzle shapes and sizes, the consistency of the paint can be varied. The shape of the workpiece and the desired paint consistency and pattern are important factors when choosing a nozzle. The three most common nozzles are the full cone, hollow cone, and flat stream.[6] There are two types of air-gun spraying processes. In a manual operation method the air-gun sprayer is held by a skilled operator, about 6 to 10 inches (15–25 cm) from the object, and moved back and forth over the surface, each stroke overlapping the previous to ensure a continuous coat.[7] In an automatic process the gun head is attached to a mounting block and delivers the stream of paint from that position. The object being painted is usually placed on rollers or a turntable to ensure overall equal coverage of all sides. Coating Services

Our insulation and protective coatings are designed for the harshest outdoor and offshore environments, such as those experienced by our customer Sinopec on their offshore fuel oil storage tanks, black liquor tanks in pulp and paper mills like those of Weyerhaeuser, and even in the frigid cold of Alaska where our thermal barrier insulation coatings helped insulate steam and water pipes for the U.S. Army. Our customers choose Synavax™ industrial and building insulating coating solutions because of the superior combined energy savings, stay clean, and asset protection benefits. Spray Coating Services


I ordered a 5 gallon pail of WHITE  silicone roofing to use on my 3 season porch roof. I pressure washed and scrubbed the existing roof clean. When the product came it was not white as shown on the invoice, it was tan. After all of the time I spent cleaning and being that i travel for work, i did not have time to send it back and get the WHITE I had ordered. I applied two full coats of the tan and it went on well and looks good. Other that the color I am satisfied so far. I will likely not purchase from  Roof Coating Supply company again as they did not even respond to my complaint about the color.
What do you mean by "our AC units require fresh air ventilation"? Fresh air doesn't come from the attic. If there's an atmospheric combustion appliance in the attic, such as an 80 AFUE furnace, then you shouldn't be encapsulating the attic anyway. If that's the case, you don't want spray foam on the roofline at all. You can either change out the furnace to a sealed combustion unit or do your insulating and air-sealing at the flat-ceiling level. Spray Coating Services
Good article, but it seems like you can chalk up almost all of those problems to the experience level of whomever is spraying the foam. Spray foam isn't an inherently bad product, but it's pretty easy to botch if the hired company is inexperienced. Fiberglass may be foolproof to install, but then again it has a terrible R-Value compared to a good spray foam. People just need to get referrals and do their homework whenever they research a spray foam contractor. Spray Coating

Fiberglass is also rated in terms of thickness. “Six inches of fiberglass insulation might get an R-19 rating,” says Pritchett, “but how many builders will cram that six inches of insulation into four inches of stud wall? That R-19 rating doesn’t account for compression of the product.” SuperTherm achieves an R-19 rating with one coat applied, and a rating of R-28.5 when the surface is coated on the exterior and interior.

The detonation gun consists of a long water-cooled barrel with inlet valves for gases and powder. Oxygen and fuel (acetylene most common) are fed into the barrel along with a charge of powder. A spark is used to ignite the gas mixture, and the resulting detonation heats and accelerates the powder to supersonic velocity through the barrel. A pulse of nitrogen is used to purge the barrel after each detonation. This process is repeated many times a second. The high kinetic energy of the hot powder particles on impact with the substrate results in a buildup of a very dense and strong coating.

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The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.) Spray Coating
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