Spray foam insulation is a great product. Homes insulated with it can be some of the most efficient and comfortable homes built. I've been in plenty of these homes and can tell you that when spray foam is installed properly, they outperform 99% of fiberglass batt-insulated, stick-built homes. (I can also tell you that 73% of all statistics are made up on the spot, so please don't ask for documentation of that statistic.)
Schweitzer Spray Coatings is a family owned and operated business, located in West Bend WI. Our company serves a wide variety of roof coatings to Agriculture/Farms, Commercial/Industrial and Residential Accounts. We specialize in coating buildings, pole sheds, barns, and trailers. If you are experiencing any leaks, rust, or just need a new paint coating, contact us today for your rubber roof solution. Insulation Spray Coating

I've used P&S BeadMaker, Meguiars Express Wax, Carnuba Wax, CMX and most recently Meguiars Hybrid Wax. To tell you the truth, if you're a gloss and slick addict, it really boils down to how well you prep your car. Wash, clay bar, compund, and polish. IPA wipe down. Anything else you put on after will highlight the shine you prepped with all the pre-work. Spray Coating

Spraying paint with compressed air can be traced back to its use on the Southern Pacific Railway in the early 1880s[1] In 1887 Joseph Binks, the maintenance supervisor at Chicago's Marshall Field's Wholesale Store developed a hand pumped cold-water paint spraying machine to apply whitewash to the subbasement walls of the store.[2][3] Francis Davis Millet, the decorations director for the World's Columbian Exposition in Chicago in 1893, used Binks and his spray painting system to apply whitewash consisting of a mix of oil and white lead to the buildings at the Exposition, taking considerably less time than traditional brush painting and tuning it into what has been called the White City.[4][1][3] In 1949, Edward Seymour developed a type of spray painting, aerosol paint, that could be delivered via a compressed aerosol in a can. Insulation Spray Coating

There have been a few mentions of intumescent coatingsabove, and it would be helpful to elaborate on them. Intumescent coating is a type of paint that will bubble when it is exposed to heat or flames. The bubbles act as a barrier that is relatively flame resistant. The bubbled coating delays the ignition of the spray foaminsulation. Because of this, intumescent coatings have become more common in building and construction. Insulation Spray Coating
One of the high-tech insulation products being utilized these days is a foam-spray product called "Icynene," which is a foam that starts as two liquid components (a and b, if you will) that are heated up and sent through two hoses and meet at a tip of a gun where the magic begins. This is a thin film that expands to 100 times its volume in eight seconds, when it's permanently set up. Spray Coating Services
Independent reviews at Site Jabber. Site Jabber is the leading community of online business reviewers. The community helps consumers find great online business and avoid scams. The community has grown to over 850,000 members and has reviewed over 58,000 online businesses. Site Jabber was developed in part with a grant from the National Science Foundation. Spray Coating Services

Spraying paint with compressed air can be traced back to its use on the Southern Pacific Railway in the early 1880s[1] In 1887 Joseph Binks, the maintenance supervisor at Chicago's Marshall Field's Wholesale Store developed a hand pumped cold-water paint spraying machine to apply whitewash to the subbasement walls of the store.[2][3] Francis Davis Millet, the decorations director for the World's Columbian Exposition in Chicago in 1893, used Binks and his spray painting system to apply whitewash consisting of a mix of oil and white lead to the buildings at the Exposition, taking considerably less time than traditional brush painting and tuning it into what has been called the White City.[4][1][3] In 1949, Edward Seymour developed a type of spray painting, aerosol paint, that could be delivered via a compressed aerosol in a can. Insulation Spray Coating
You like to make the tough call and enjoy having the authority to make decisions in the best interests of your customers. At PPG Coatings Services, we value those traits because our industry is constantly changing. In our business, you can't always wait for a decision, a change or a result. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Spray Coating Services
“Since most of mechanical heat is IR heat, ceramic coatings can be used to prevent heat loss from inside a building,” Pritchett says. A home interior coated in ceramic paint can therefore reduce energy costs due to heat loss in the colder months. “We estimate that a home can save up to 40 to 50 percent in energy costs using our product,” Pritchett says. Payback on a product like SuperTherm, which retails for about $100 per gallon, can come in as little as two years.

The criterion for whether your crawl space or attic is occupied is often the size of the entrance. Entry to the crawl space or attic should be a small hatch or door, not a normal-sized door. Additionally, if you cannot get to whatever area you are insulating without cutting through a drywall layer, then you do not need to use an ignition barrier, because the drywall already serves the purpose of the thermal barrier.
The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

I employed a company to insulate my three story house in 2011. They started Insulating it in August of 2011...They said it would be a 3-4 day job. They installed it in 0.5"-8" lifts all in the same cavity, this left burned insulation and voids. They removed what they told me was the bad insulation and in the process cut many electrical wires. They fixed this. They then reinstalled too thick again in some spots and removed again. They then installed it for a 3rd time. The areas that I thought were good are now separating from the structural members leaving voids. As of October 2012, 1 year and 2 months of dealing with the contractor I told them I want proof that what has been installed carries a warranty or I want my money back and I will fix the problems myself. They have yet to provide me with this warranty. I have spent many hours in the house looking at what is bad and they need to fix. I am frustrated, 14 months of additional rent due to their negligence. I would like to know how I can get proof that the product carries the manufacturers lifetime warranty, or has it been installed improperly throughout the entire house. Desperately awaiting your response.  Spray Coating Services
Surface Preparation (Residential & Commercial): Pressure wash when possible using pure water. Be sure the surface is clean and completely dry before the application of the coating. Read all label instructions before beginning. Surface must be in savable condition, clean and dry, and should have proper drainage. Always run a test patch first in an inconspicuous area, to ensure that proper adhesion and drying occurs and the product works to your satisfaction. Apply Ames® Peel & Stick™ adhesive seam tape and tape on all badly deteriorated fasteners, rubber washers, joints, seams and around vents. Do not use any soaps or detergents to clean the surface. Spray Coating

Whether you work on frame-up restorations in your garage, or projects like refinishing wheels, interior upgrades or maintaining the appearance of your everyday ride, Dupli-Color wants to be there with you. We have a heritage of providing only the best in automotive products since 1938, when we first started selling touch-up paint. This marked the beginning of “innovative firsts” which continues today with the automotive aftermarket’s largest array of DIY paints, primers and coatings. Coating Services
The local foam installer that I used here in Hilton Head told me he looked for some peeling back of the foam. This was ensuring that it was at the perfect temperature which helped them maximize their yield (profit). I have open cell foam and it pulled away a little, and did so immediately (within minutes). They went back after they were done to any spots that pulled away too much and filled them with the touch up kit; they were looking for the top edge to roll just a little bit.  Coating Services
Mass-produced material is loaded on a conveyor belt where it is fed into one of these flatline machines. Flatline machines are designed to specifically paint material that is less than 4 inches (10 cm) thick and complex in shape, for example a kitchen cabinet door or drawer front. Spray guns are aligned above the material and the guns are in motion in order to hit all the grooves of the material. The guns can be moved in a cycle, circle, or can be moved back and forth in order to apply paint evenly across the material. Flatline systems are typically large and can paint doors, kitchen cabinets, and other plastic or wooden products. Coating Services
The long answer is more complicated. There are instances where ignition and thermal barriers are required, and others where they are not. It is all dependent on the location of the insulation. Additionally, the materials that satisfy the requirements of ignition and thermal barriers vary. In some circumstances, such as the use of an intumescent coating, an ignition or thermal barrier may not be necessary. It is important to check with your local code inspector to make sure that your use of spray foaminsulation and ignition barriers is correct.

The atomization of molten materials produces a large amount of dust and fumes made up of very fine particles (ca. 80–95% of the particles by number <100 nm).[8] Proper extraction facilities are vital, not only for personal safety, but to minimize entrapment of re-frozen particles in the sprayed coatings. The use of respirators, fitted with suitable filters, is strongly recommended, where equipment cannot be isolated.[8] Certain materials offer specific known hazards:[6] Insulation Spray Coating

One of the most common applications we handle is the production of custom pressure sensitive adhesive tapes. We also process specialty coatings with job-specific characteristics, such as anti-fog coatings, laminating tapes, fabric appliques, and more. Custom coating formulations are also available to meet the unique requirements of virtually any application.


During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1] Spray Coating Services
You want to know when the job has been done well and when it didn't go as expected. You take accountability for your actions and understand that in business, results matter more than intentions. As empowered decision makers, PPG Coatings Services team members take pride in their ability to help customers overcome their toughest challenges, while sharing in the rewards and satisfaction that come with a job well done. Coating Services

This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.)

When do you need an ignition barrier? According to the IRC and IBC, an attic or crawl space needs an ignition barrier over the spray foam if the space can be accessed but will not be used for storage or auxiliary living space. You don't need an ignition barrier if the space cannot be accessed without cutting into it, if it is not connected to other spaces, and if it does not communicate with other spaces. Spray Coating Services
One of the high-tech insulation products being utilized these days is a foam-spray product called "Icynene," which is a foam that starts as two liquid components (a and b, if you will) that are heated up and sent through two hoses and meet at a tip of a gun where the magic begins. This is a thin film that expands to 100 times its volume in eight seconds, when it's permanently set up. Spray Coating Services
The CWST Thermal Spraying, FW Gartner and Bolts Metallizing business units in AZ, CT, MA, SC and TX apply HVOF, HVAF and plasma thermal spray coatings for flight and industrial gas turbine applications as well as tungsten and chrome carbide wear coatings utilized in Oil & Gas, Mining, Steel Mill and other demanding industrial markets. FW Gartner also provides Laser Cladding and PTA welding services on new and service run parts for components operating in severe service environments. Insulation Spray Coating
I applied the Gaco 100% Silicone Roof coating to a slightly-sloped, metal porch roof.  My leaks have stopped, and it looks like they are gone for good.  I followed the instructions, and it appears the product made a perfect bond to the roof.  What a terrific product!  I'm glad I made this purchase, and that I didn't settle for a cheap, metal coating from the local outlet store. Coating Services
I employed a company to insulate my three story house in 2011. They started Insulating it in August of 2011...They said it would be a 3-4 day job. They installed it in 0.5"-8" lifts all in the same cavity, this left burned insulation and voids. They removed what they told me was the bad insulation and in the process cut many electrical wires. They fixed this. They then reinstalled too thick again in some spots and removed again. They then installed it for a 3rd time. The areas that I thought were good are now separating from the structural members leaving voids. As of October 2012, 1 year and 2 months of dealing with the contractor I told them I want proof that what has been installed carries a warranty or I want my money back and I will fix the problems myself. They have yet to provide me with this warranty. I have spent many hours in the house looking at what is bad and they need to fix. I am frustrated, 14 months of additional rent due to their negligence. I would like to know how I can get proof that the product carries the manufacturers lifetime warranty, or has it been installed improperly throughout the entire house. Desperately awaiting your response. 
While intumescent coating can be used instead of an ignition barrier or thermal barrier in some cases, the coating itself is not technically either. It does prevent or slow fires, so it has been approved to be used in conjunction with spray foaminsulation as an alternate assembly. The fact that it qualifies as an alternate assembly means that it can be used instead of a thermal barrier or ignition barrier.
Fiberglass is also rated in terms of thickness. “Six inches of fiberglass insulation might get an R-19 rating,” says Pritchett, “but how many builders will cram that six inches of insulation into four inches of stud wall? That R-19 rating doesn’t account for compression of the product.” SuperTherm achieves an R-19 rating with one coat applied, and a rating of R-28.5 when the surface is coated on the exterior and interior.
Proper recordkeeping: One of the basic tenets of risk control is maintenance of updated health records of personnel handling spray paint products. Confidential data on biological monitoring[12] results must be appropriately kept.[13] Records of the schedule and result of testing procedures should also be kept. Some of the most important tests to be conducted on a regular basis are air quality testing, testing of pressure systems and electrical systems, and testing of compressor reservoir air filters.
This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.) Coating Services
In plasma spraying process, the material to be deposited (feedstock) — typically as a powder, sometimes as a liquid,[2] suspension [3] or wire — is introduced into the plasma jet, emanating from a plasma torch. In the jet, where the temperature is on the order of 10,000 K, the material is melted and propelled towards a substrate. There, the molten droplets flatten, rapidly solidify and form a deposit. Commonly, the deposits remain adherent to the substrate as coatings; free-standing parts can also be produced by removing the substrate. There are a large number of technological parameters that influence the interaction of the particles with the plasma jet and the substrate and therefore the deposit properties. These parameters include feedstock type, plasma gas composition and flow rate, energy input, torch offset distance, substrate cooling, etc. Spray Coating Services
In addition, it's difficult for an inexperienced installer to evenly spread the insulation foam over a surface. Miissing spots can leave holes and gaps for cold air to get through. Proceed with this project yourself only if you're doing a small insulation project -- such as installing foam in a crawl space or around your plumbing. Leave larger projects like the attic, basement or garage to the professional insulation contractors. Insulation professionals have the tools, equipment and background knowledge necessary. Moreover, they know how to accurately price insulation, whereas you could inaccurately budget for a DIY project and end up paying significantly more. Don't take the medical, physical or financial risks that come with pursuing this as a DIY project unless you're absolutely certain you have the skills. Spray Coating Services
While intumescent coating can be used instead of an ignition barrier or thermal barrier in some cases, the coating itself is not technically either. It does prevent or slow fires, so it has been approved to be used in conjunction with spray foaminsulation as an alternate assembly. The fact that it qualifies as an alternate assembly means that it can be used instead of a thermal barrier or ignition barrier.
At Praxair Surface Technologies, it’s our goal to help you get more protection, more customization and more performance from your parts. To do that, we work with you to select or develop coatings based on your operating environment and production requirements. Then we combine advanced preparation services, the right application technology and post-coating operations to create optimal coating performance for any component. Spray Coating
I have been looking to have closed cell insulation added through out my attic space. I cant seam to find a installed that wants to install no more than 2 inches, and thats not near my R-valve for South Carolina (Lake Greenwood)please send any advice that will help me to see what installer will perform the correct job. This is a expense that i can only afford to do once. Sandi Coating Services
When intumescent coatings are used with spray foaminsulation, they are specific to each insulation brand. You cannot use one intumescent coating with a brand that it was not intended for. If you do not use the properspray foaminsulation brand and intumescent coating combination, then your work will not technically be up to code. Additionally, it is important to keep in mind that intumescent coating can only be used as an ignition barrier alternative if it is being used in an attic or crawl space. And, even then, it can only be used if space is not used for storage and is accessible through a small hatch or door. Spray Coating
Independent reviews at Site Jabber. Site Jabber is the leading community of online business reviewers. The community helps consumers find great online business and avoid scams. The community has grown to over 850,000 members and has reviewed over 58,000 online businesses. Site Jabber was developed in part with a grant from the National Science Foundation. Spray Coating Services
This technique is mostly used to produce coatings on structural materials. Such coatings provide protection against high temperatures (for example thermal barrier coatings for exhaust heat management), corrosion, erosion, wear; they can also change the appearance, electrical or tribological properties of the surface, replace worn material, etc. When sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc. can be produced. It can also be used for powder processing (spheroidization, homogenization, modification of chemistry, etc.). In this case, the substrate for deposition is absent and the particles solidify during flight or in a controlled environment (e.g., water). This technique with variation may also be used to create porous structures, suitable for bone ingrowth, as a coating for medical implants. A polymer dispersion aerosol can be injected into the plasma discharge in order to create a grafting of this polymer on to a substrate surface.[3] This application is mainly used to modify the surface chemistry of polymers. Coating Services
Combustion spraying guns use oxygen and fuel gases. The fuel gases are potentially explosive. In particular, acetylene may only be used under approved conditions. Oxygen, while not explosive, will sustain combustion, and many materials will spontaneously ignite, if excessive oxygen levels are present. Care must be taken to avoid leakage, and to isolate oxygen and fuel gas supplies, when not in use.[6] Spray Coating Services

When intumescent coatings are used with spray foaminsulation, they are specific to each insulation brand. You cannot use one intumescent coating with a brand that it was not intended for. If you do not use the properspray foaminsulation brand and intumescent coating combination, then your work will not technically be up to code. Additionally, it is important to keep in mind that intumescent coating can only be used as an ignition barrier alternative if it is being used in an attic or crawl space. And, even then, it can only be used if space is not used for storage and is accessible through a small hatch or door. Spray Coating


The long answer is more complicated. There are instances where ignition and thermal barriers are required, and others where they are not. It is all dependent on the location of the insulation. Additionally, the materials that satisfy the requirements of ignition and thermal barriers vary. In some circumstances, such as the use of an intumescent coating, an ignition or thermal barrier may not be necessary. It is important to check with your local code inspector to make sure that your use of spray foaminsulation and ignition barriers is correct.
During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1] Spray Coating
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