I applied the Gaco 100% Silicone Roof coating to a slightly-sloped, metal porch roof.  My leaks have stopped, and it looks like they are gone for good.  I followed the instructions, and it appears the product made a perfect bond to the roof.  What a terrific product!  I'm glad I made this purchase, and that I didn't settle for a cheap, metal coating from the local outlet store. Spray Coating
Whether or not an intumescent coating, or even a thermal or ignition barrier, is needed often depends on the type of spray foaminsulation that builders use. Many closed cell foam sprays are already sufficiently fire resistant and need no additional barriers. Ultimately, whether or not you need an ignition barrier or thermal barrier varies depending on location and materials. You should check with your local code official to ensure that your insulation work is up to code. Spray Coating
For over a decade, Synavax™ has served as the preferred industrial thermal barrier insulation, energy saving, surface protection and asset protection coating, meeting the needs of multiple industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, U.S. military, oil and gas, textile manufacturing and many others. Insulation Spray Coating
The process typically operates at 39–120 °C to avoid thermal damage. It can induce non-thermally activated surface reactions, causing surface changes which cannot occur with molecular chemistries at atmospheric pressure. Plasma processing is done in a controlled environment inside a sealed chamber at a medium vacuum, around 13–65 Pa. The gas or mixture of gases is energized by an electrical field from DC to microwave frequencies, typically 1–500 W at 50 V. The treated components are usually electrically isolated. The volatile plasma by-products are evacuated from the chamber by the vacuum pump, and if necessary can be neutralized in an exhaust scrubber. Spray Coating
Yes, absolutely. If you put spray foam insulation in a building, it needs a thermal barrier. That's what separates it from the occupied spaces. If there's a fire in the building, a thermal barrier keeps the combustible spray foam from the flames to increase fire resistance. The International Residential Code (IRC) and Internation Building Code (IBC) both include requirements for thermal barriers (and ignition barriers, too; see below).
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing.
To say spray foam insulation has become popular in green building over the past decade is like saying Peyton Manning is a good quarterback. It's an understatement. Although it's certainly not used in every green building project, it's become one of the most popular ways to build an air-tight house. In the early days, building codes hadn't caught up with how best to use this material, but that's changing. Change begets confusion, though, and the requirements for thermal and ignition barriers are one area where there's a lot of that.
Whether or not an intumescent coating, or even a thermal or ignition barrier, is needed often depends on the type of spray foaminsulation that builders use. Many closed cell foam sprays are already sufficiently fire resistant and need no additional barriers. Ultimately, whether or not you need an ignition barrier or thermal barrier varies depending on location and materials. You should check with your local code official to ensure that your insulation work is up to code. Insulation Spray Coating
Fiberglass is also rated in terms of thickness. “Six inches of fiberglass insulation might get an R-19 rating,” says Pritchett, “but how many builders will cram that six inches of insulation into four inches of stud wall? That R-19 rating doesn’t account for compression of the product.” SuperTherm achieves an R-19 rating with one coat applied, and a rating of R-28.5 when the surface is coated on the exterior and interior.

By heating the full-bodied paint to 60-80 °C, it is possible to apply a thicker coat. Originally the paint was recirculated, but as this caused bodying up, the system was changed to direct heating on line. Hot spraying was also used with Airless and Electrostatic Airless to decrease bounce-back. Two pack materials usually had premix before tip systems using dual pumps. Spray Coating
In recent years, there has been a significant rise in the use of spray foam insulation in construction. Spray foam insulation varies from traditional insulation, such as fiberglass, in many respects. Fiberglass insulation is typically much cheaper than spray foam insulation; however, it is also less effective at insulating your home. Additionally, spray foaminsulation requires professional installation. Though spray foam insulation is on the rise, fiberglass is still the most common form of home insulation used today. Insulation Spray Coating
As stated earlier, ignition barriers are a less stringent form of fire prevention compared to thermal barriers. If you are using the spray foamfor an attic or crawl space, then an ignition barrier can be used instead of a thermal barrier if the space meets certain conditions. If the crawl space or attic has no floors, is not used for storage, has no easy access, and is only accessed in order to make repairs and conduct maintenance, then an ignition barrier can be used.
You like to make the tough call and enjoy having the authority to make decisions in the best interests of your customers. At PPG Coatings Services, we value those traits because our industry is constantly changing. In our business, you can't always wait for a decision, a change or a result. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Spray Coating Services
Hydraulic and air-powered airless pumps have linear motors that require a hydraulic pump or an air compressor, which can be electric or gasoline powered, although an air compressor is usually diesel powered for mobile use or electric for fixed installations. Some airless units have the hydraulic pump and its motor, built onto the same chassis as the paint pump. Coating Services
Heat Shield™ EPX-H2O is a complete thermal barrier insulation system for pipes, tanks, and other industrial equipment and can provide 100% insulation coverage of all odd-shaped configurations – no more expensive insulation jackets or insulated covers needed. This next generation heat insulating coating has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire heat process system, including valves, pipes, tanks, boilers, heat exchangers, and more. Synavax™ thermal insulating and protective coating is a technology you can trust to perform consistently for 10 years or more.
Fiberglass is the giant in the insulation industry, and the R rating to which it conforms is ingrained in the minds of contractors, builders, and code inspectors. Insulating ceramic coatings offer an alternative to traditional batt insulation. “Fiberglass insulation is tested and rated at 73 degrees Fahrenheit, which is the ideal temperature for fiberglass,” says Pritchett. Under harsher conditions, Pritchett suggests that fiberglass doesn’t perform as well as its ratings predict.
Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed. Coating Services
Note: The practice of foam insulating the attic has raised eyebrows in the building industry because "standard" roofing techniques call for the attic to be ventilated; however, in a vented attic situation it will become approximately 130 degrees in the summer. There's no reason for an air-conditioning and vent-ductwork to have to work in that type of severe conditions. By applying Icynene right on the underside of the roof deck, the severe temperatures no longer exist in the attic. In short, the attic is now a "conditioned" space of the house that is just as comfortable as any other room in the home. This is called a "Compact Roof", which means you can frame right up against it. The one drawback of using expanded foam on the inside of the roof is that this will cause the temperature of the shingles to rise, but how much is not yet known. And how much damage a rise in temperatures could cause is debatable. Coating Services
Krylon offers easy-to-use, quality products to help you tackle just about every project, indoors and out. Renew an old grill with Krylon High Heat Max, reinvent your home with our decorative paints or touch up scuffs with Krylon Automotive spray paint. Pros also trust Krylon to get the job done with high-durability enamels and more. Whatever the task, Krylon has a solution. Coating Services
When intumescent coatings are used with spray foaminsulation, they are specific to each insulation brand. You cannot use one intumescent coating with a brand that it was not intended for. If you do not use the properspray foaminsulation brand and intumescent coating combination, then your work will not technically be up to code. Additionally, it is important to keep in mind that intumescent coating can only be used as an ignition barrier alternative if it is being used in an attic or crawl space. And, even then, it can only be used if space is not used for storage and is accessible through a small hatch or door.
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This technique is mostly used to produce coatings on structural materials. Such coatings provide protection against high temperatures (for example thermal barrier coatings for exhaust heat management), corrosion, erosion, wear; they can also change the appearance, electrical or tribological properties of the surface, replace worn material, etc. When sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc. can be produced. It can also be used for powder processing (spheroidization, homogenization, modification of chemistry, etc.). In this case, the substrate for deposition is absent and the particles solidify during flight or in a controlled environment (e.g., water). This technique with variation may also be used to create porous structures, suitable for bone ingrowth, as a coating for medical implants. A polymer dispersion aerosol can be injected into the plasma discharge in order to create a grafting of this polymer on to a substrate surface.[3] This application is mainly used to modify the surface chemistry of polymers. Coating Services
Schweitzer Spray Coatings is a family owned and operated business, located in West Bend WI. Our company serves a wide variety of roof coatings to Agriculture/Farms, Commercial/Industrial and Residential Accounts. We specialize in coating buildings, pole sheds, barns, and trailers. If you are experiencing any leaks, rust, or just need a new paint coating, contact us today for your rubber roof solution. Spray Coating Services
Since our founding in 1973, Dal-Bac Manufacturing Co., Inc. has grown and expanded to become one of the premier providers of coating services to customers in a diverse range of industries. We are capable of applying both solvent and water-borne coatings to a wide variety of substrates, including fabrics, films, foams, and papers. Our capabilities include both knife-over-roll and Meyer rod coating methods for roll goods up to 61” in width. With our custom built equipment, we process materials accurately and cost-effectively. Coating Services
Roof coatings made with acrylics, urethanes or asphalt soften under the stress of ponding water or snowpack. Eventually, these roof coatings will bubble and peel away from the substrate, leaving your roof vulnerable to leaks, rot, and decay. However, GacoRoof’s 100% silicone formulation is designed to stand up to whatever the elements dish out. Silicone will withstand areas of ponding water without softening, bubbling or peeling from the substrate. Acrylic, urethane and asphalt roof coatings decompose and wear away from the stress of harsh sunlight, UV rays, and freeze-thaw cycles.

The fluid pressure is provided by an airless pump, which allows much heavier materials to be sprayed than is possible with an airspray gun. Compressed air is introduced into the spray via an air nozzle (sometimes called air cap) similar to a standard conventional spray gun. The addition of compressed air improves the fineness of atomization. Additionally unlike a pure airless spray gun, an AA gun has some control over fan spray to round spray. Some electric airless sprayers (Wagner and Graco) are fitted with a compressor to allow the use of an air-assisted airless gun in situations where portability is important. Spray Coating Services


Due to a wide range of nozzle shapes and sizes, the consistency of the paint can be varied. The shape of the workpiece and the desired paint consistency and pattern are important factors when choosing a nozzle. The three most common nozzles are the full cone, hollow cone, and flat stream.[6] There are two types of air-gun spraying processes. In a manual operation method the air-gun sprayer is held by a skilled operator, about 6 to 10 inches (15–25 cm) from the object, and moved back and forth over the surface, each stroke overlapping the previous to ensure a continuous coat.[7] In an automatic process the gun head is attached to a mounting block and delivers the stream of paint from that position. The object being painted is usually placed on rollers or a turntable to ensure overall equal coverage of all sides. Coating Services
Spray painting is a painting technique where a device sprays a coating (paint, ink, varnish, etc.) through the air onto a surface. The most common types employ compressed gas—usually air—to atomize and direct the paint particles. Spray guns evolved from airbrushes, and the two are usually distinguished by their size and the size of the spray pattern they produce. Airbrushes are hand-held and used instead of a brush for detailed work such as photo retouching, painting nails or fine art. Air gun spraying uses equipment that is generally larger. It is typically used for covering large surfaces with an even coating of liquid. Spray guns can be either automated or hand-held and have interchangeable heads to allow for different spray patterns. Single color aerosol paint cans are portable and easy to store. Coating Services
The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.) Spray Coating
Due to a wide range of nozzle shapes and sizes, the consistency of the paint can be varied. The shape of the workpiece and the desired paint consistency and pattern are important factors when choosing a nozzle. The three most common nozzles are the full cone, hollow cone, and flat stream.[6] There are two types of air-gun spraying processes. In a manual operation method the air-gun sprayer is held by a skilled operator, about 6 to 10 inches (15–25 cm) from the object, and moved back and forth over the surface, each stroke overlapping the previous to ensure a continuous coat.[7] In an automatic process the gun head is attached to a mounting block and delivers the stream of paint from that position. The object being painted is usually placed on rollers or a turntable to ensure overall equal coverage of all sides. Coating Services
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In recent years, there has been a significant rise in the use of spray foam insulation in construction. Spray foam insulation varies from traditional insulation, such as fiberglass, in many respects. Fiberglass insulation is typically much cheaper than spray foam insulation; however, it is also less effective at insulating your home. Additionally, spray foaminsulation requires professional installation. Though spray foam insulation is on the rise, fiberglass is still the most common form of home insulation used today.

That’s $58.3 Billion dollars. That’s roughly how much money we wasted in 2010 in the US according to the Department of Energy because of air leaking out of our building envelopes. If your building leaks energy, you’re paying more for energy than you need to. Clearly you’re not alone. If you’re ready to claim your share of the savings, it’s quicker and easier than you think.
A rule of thumb puts two thirds of the coating on the substrate and one third in the air. True HVLP guns use 8–20 cfm (13.6–34 m3/h), and an industrial compressor with a minimum of 5 horsepower (3.7 kW) output is required. HVLP spray systems are used in the automotive, decorative, marine, architectural coating, furniture finishing, scenic painting, and cosmetic industries. Spray Coating
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