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Combustion spraying guns use oxygen and fuel gases. The fuel gases are potentially explosive. In particular, acetylene may only be used under approved conditions. Oxygen, while not explosive, will sustain combustion, and many materials will spontaneously ignite, if excessive oxygen levels are present. Care must be taken to avoid leakage, and to isolate oxygen and fuel gas supplies, when not in use.[6]
The atomization of molten materials produces a large amount of dust and fumes made up of very fine particles (ca. 80–95% of the particles by number <100 nm).[8] Proper extraction facilities are vital, not only for personal safety, but to minimize entrapment of re-frozen particles in the sprayed coatings. The use of respirators, fitted with suitable filters, is strongly recommended, where equipment cannot be isolated.[8] Certain materials offer specific known hazards:[6] Insulation Spray Coating
I have learned to like this product by using a different method of application. Rather than spraying the sealant directly on the paint surface, I've learned that applying it to a MF applicator pad then spreading evenly and buffing off works best to avoid the crystal dusting. The durability is very impressive for a spray sealant. After 1 month, the water beading is still 100% active and the added gloss is still present.
At Praxair Surface Technologies, it’s our goal to help you get more protection, more customization and more performance from your parts. To do that, we work with you to select or develop coatings based on your operating environment and production requirements. Then we combine advanced preparation services, the right application technology and post-coating operations to create optimal coating performance for any component.
The process typically operates at 39–120 °C to avoid thermal damage. It can induce non-thermally activated surface reactions, causing surface changes which cannot occur with molecular chemistries at atmospheric pressure. Plasma processing is done in a controlled environment inside a sealed chamber at a medium vacuum, around 13–65 Pa. The gas or mixture of gases is energized by an electrical field from DC to microwave frequencies, typically 1–500 W at 50 V. The treated components are usually electrically isolated. The volatile plasma by-products are evacuated from the chamber by the vacuum pump, and if necessary can be neutralized in an exhaust scrubber. Spray Coating
One of the high-tech insulation products being utilized these days is a foam-spray product called "Icynene," which is a foam that starts as two liquid components (a and b, if you will) that are heated up and sent through two hoses and meet at a tip of a gun where the magic begins. This is a thin film that expands to 100 times its volume in eight seconds, when it's permanently set up.
You like to make the tough call and enjoy having the authority to make decisions in the best interests of your customers. At PPG Coatings Services, we value those traits because our industry is constantly changing. In our business, you can't always wait for a decision, a change or a result. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Insulation Spray Coating
This technique is mostly used to produce coatings on structural materials. Such coatings provide protection against high temperatures (for example thermal barrier coatings for exhaust heat management), corrosion, erosion, wear; they can also change the appearance, electrical or tribological properties of the surface, replace worn material, etc. When sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc. can be produced. It can also be used for powder processing (spheroidization, homogenization, modification of chemistry, etc.). In this case, the substrate for deposition is absent and the particles solidify during flight or in a controlled environment (e.g., water). This technique with variation may also be used to create porous structures, suitable for bone ingrowth, as a coating for medical implants. A polymer dispersion aerosol can be injected into the plasma discharge in order to create a grafting of this polymer on to a substrate surface.[3] This application is mainly used to modify the surface chemistry of polymers. Coating Services
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US. 
One of the most common applications we handle is the production of custom pressure sensitive adhesive tapes. We also process specialty coatings with job-specific characteristics, such as anti-fog coatings, laminating tapes, fabric appliques, and more. Custom coating formulations are also available to meet the unique requirements of virtually any application. Insulation Spray Coating

Legend Coatings & Insulation, LLC has set the foundation for all insulating and coating applications. With over 12 years experience in the field we have established the dynamics uniquely behind each of our systems. Our dual proportional coatings rig allows us mobilization with the capacity to be self sufficient and finishing your project on time and on budget. Coating Services


Thermal spraying can provide thick coatings (approx. thickness range is 20 microns to several mm, depending on the process and feedstock), over a large area at high deposition rate as compared to other coating processes such as electroplating, physical and chemical vapor deposition. Coating materials available for thermal spraying include metals, alloys, ceramics, plastics and composites. They are fed in powder or wire form, heated to a molten or semimolten state and accelerated towards substrates in the form of micrometer-size particles. Combustion or electrical arc discharge is usually used as the source of energy for thermal spraying. Resulting coatings are made by the accumulation of numerous sprayed particles. The surface may not heat up significantly, allowing the coating of flammable substances.
This is where things get a little tricky. If a home has spray foam insulation in an attic or crawl space, the building code requires using materials or assemblies that offer some fire resistance but not as much as is required for a thermal barrier. If you've got spray foam insulation in an attic, for example, it's probably already separated from the living space by a thermal barrier. Most ceilings are made of 1/2" drywall. But the spray foam is still exposed to the attic and needs an ignition barrier.
Krylon offers easy-to-use, quality products to help you tackle just about every project, indoors and out. Renew an old grill with Krylon High Heat Max, reinvent your home with our decorative paints or touch up scuffs with Krylon Automotive spray paint. Pros also trust Krylon to get the job done with high-durability enamels and more. Whatever the task, Krylon has a solution. Coating Services
Vacuum plasma spraying (VPS) is a technology for etching and surface modification to create porous layers with high reproducibility and for cleaning and surface engineering of plastics, rubbers and natural fibers as well as for replacing CFCs for cleaning metal components. This surface engineering can improve properties such as frictional behavior, heat resistance, surface electrical conductivity, lubricity, cohesive strength of films, or dielectric constant, or it can make materials hydrophilic or hydrophobic.

There have been a few mentions of intumescent coatingsabove, and it would be helpful to elaborate on them. Intumescent coating is a type of paint that will bubble when it is exposed to heat or flames. The bubbles act as a barrier that is relatively flame resistant. The bubbled coating delays the ignition of the spray foaminsulation. Because of this, intumescent coatings have become more common in building and construction. Insulation Spray Coating


Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed.

As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine. Spray Coating
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