OK, Peter, I finally went back and read Alex Wilson's article on what he perceives as a serious problem. I haven't seen the full report, but based on the summary he wrote on the Green Building Advisor website, I question the science. It seems to me that he's chosen the wrong metric and he's basing his conclusion on too many assumptions because he doesn't have enough data. You can see my comments at the end of his article. Coating Services
What do you mean by "our AC units require fresh air ventilation"? Fresh air doesn't come from the attic. If there's an atmospheric combustion appliance in the attic, such as an 80 AFUE furnace, then you shouldn't be encapsulating the attic anyway. If that's the case, you don't want spray foam on the roofline at all. You can either change out the furnace to a sealed combustion unit or do your insulating and air-sealing at the flat-ceiling level.
The problem you saw with the closed cell foam pulling away like that is due to the heat of the foam was to hot. It was actually curing out and making foam before it could adhere to the wood. The installer wasn't reading his foam correctly. He should of stopped and turned down the heat on his hose temp. Also installers have to be aware that as the sun rises and the temp in attics rises the subtrates get hotter as well. This will cause the installer to adjust his heat when installing the foam as the temp changes thru out the day.
With the increase in spray foaminsulation, many are wondering whether or not you should use a thermal or ignition barrier. Additionally, many are wondering if building codes require ignition or thermal barriers with spray foam insulation. The short answer is that you should use a thermal or ignition barrier, but the code may not necessarily require it. Building codes are often complicated, poorly written, poorly enforced, and up to interpretation by local code officials. This results in ambiguous requirements regarding spray foam insulation and fire protection. Spray Coating
Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true. Insulation Spray Coating
I applied this product on a rolled asphalt flat patio roof. It was over 90 degrees and I could not touch the roofing at all on the first coat. I was laying on layers of cardboard to apply the silicone under the gutters and then rolled the first coat. The next day I brought all the cardboard to apply the coating under the gutters. I accidentally touched the roof and it was coolâ€¼ï¸ I threw the cardboard off the roof, laid down to do the gutters and roll the second coat. I was amazed how well this sealed and cooled the patio. I am going to apply this to my other patio and covered parking which are metal. I can’t wait to apply for sealing and adding cooling to these areas. Roof Coating Supply answered all my question and they ship promptly - I had my order in 3 days. Thank you. Coating Services
I applied the Gaco 100% Silicone Roof coating to a slightly-sloped, metal porch roof. My leaks have stopped, and it looks like they are gone for good. I followed the instructions, and it appears the product made a perfect bond to the roof. What a terrific product! I'm glad I made this purchase, and that I didn't settle for a cheap, metal coating from the local outlet store. Coating Services
4 years ago I applied Gaco Roof, coats to an Office Building flat roof and have zero leaks since that time. This saved me $30,000 compared to having a new roof installed. The roof itself was only 7 years old when I applied Gaco Roof. but due to ponding water and harsh Florida heat and UV, the roof already looked shot and was leaking. I have now used Gaco Roof on 4 flat roofs to great results. I also tried big hardware store lower cost substitutes on 2 flat roofs. Those product utterly failed 1 to 2 years. Yes, I pressure washed my roofs clean before using Gaco Roof and followed their simple installation instructions. Excellent product.
When do you need an ignition barrier? According to the IRC and IBC, an attic or crawl space needs an ignition barrier over the spray foam if the space can be accessed but will not be used for storage or auxiliary living space. You don't need an ignition barrier if the space cannot be accessed without cutting into it, if it is not connected to other spaces, and if it does not communicate with other spaces.
Synavax™ thermal insulation coatings are the top choice for a wide variety of thermal insulating paint applications over equipment like pipes, pipelines, tanks, ovens, processing vessels, heat exchangers and more. Synavax™ patented industrial thermal insulation paint solves corrosion-under-insulation (CUI) by both insulating and preventing corrosion with a single product. Our thermal paint coatings are multipurpose spray or paint applied products that are simple to deploy.
Open-cell is also known as half-pound foam. It has an R-Value of 3.5-3.6 per inch, and its density is bout 0.5 pounds per cubic food. Low-density foams like these are made partially from raw biological materials Carbon dioxide or water is also used in the makeup. Open-cell uses far less material than closed-cell, but its R-Value is lower. Also, open cell requires a vapor retarder (like gypsum wallboard) and is riskier when used for roof sheathing. It's not highly recommended that you use open-cell insulation if you live in a cold climate unless you have that extra barrier. You should also compare how much money you spend versus how effective the open-cell insulation is wherever it's installed. Spray Coating