After researching this, Im curious about a method called poor mans sprayfoam where foamboard is cut to size between studs and sprayfoamed around the perimeter. Aside from the labour doing the job yourself, the cost seems comparable, is one better than the other? What about the quality of the canned sprayfoam around the perimeter? When i see sprayfoam done, it is never a full depth of the studs, so you would get 2.5-3 inches in a 3.5" (2x4) wall. Any thoughts? 
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing. Coating Services
Warm spraying is a novel modification of high velocity oxy-fuel spraying, in which the temperature of combustion gas is lowered by mixing nitrogen with the combustion gas, thus bringing the process closer to the cold spraying. The resulting gas contains much water vapor, unreacted hydrocarbons and oxygen, and thus is dirtier than the cold spraying. However, the coating efficiency is higher. On the other hand, lower temperatures of warm spraying reduce melting and chemical reactions of the feed powder, as compared to HVOF. These advantages are especially important for such coating materials as Ti, plastics, and metallic glasses, which rapidly oxidize or deteriorate at high temperatures.[1]
Synavax™ thermal insulation coatings help organizations improve energy efficiency. They are nano-engineered patented cutting-edge thermal paint coatings that provide next generation performance beyond older, non-patented ceramic insulation products.  Additionally, our products are eco-friendly and provide mold-resistant and anti-condensation properties without harmful biocides and other harsh chemicals, which is a significant plus for sustainably-minded companies. Spray Coating
We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? Insulation Spray Coating
We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? Insulation Spray Coating
Whether or not an intumescent coating, or even a thermal or ignition barrier, is needed often depends on the type of spray foaminsulation that builders use. Many closed cell foam sprays are already sufficiently fire resistant and need no additional barriers. Ultimately, whether or not you need an ignition barrier or thermal barrier varies depending on location and materials. You should check with your local code official to ensure that your insulation work is up to code. Spray Coating
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The fluid pressure is provided by an airless pump, which allows much heavier materials to be sprayed than is possible with an airspray gun. Compressed air is introduced into the spray via an air nozzle (sometimes called air cap) similar to a standard conventional spray gun. The addition of compressed air improves the fineness of atomization. Additionally unlike a pure airless spray gun, an AA gun has some control over fan spray to round spray. Some electric airless sprayers (Wagner and Graco) are fitted with a compressor to allow the use of an air-assisted airless gun in situations where portability is important. Spray Coating Services

Krylon offers easy-to-use, quality products to help you tackle just about every project, indoors and out. Renew an old grill with Krylon High Heat Max, reinvent your home with our decorative paints or touch up scuffs with Krylon Automotive spray paint. Pros also trust Krylon to get the job done with high-durability enamels and more. Whatever the task, Krylon has a solution. Coating Services
During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1]
The fluid pressure is provided by an airless pump, which allows much heavier materials to be sprayed than is possible with an airspray gun. Compressed air is introduced into the spray via an air nozzle (sometimes called air cap) similar to a standard conventional spray gun. The addition of compressed air improves the fineness of atomization. Additionally unlike a pure airless spray gun, an AA gun has some control over fan spray to round spray. Some electric airless sprayers (Wagner and Graco) are fitted with a compressor to allow the use of an air-assisted airless gun in situations where portability is important.
I applied this product on a rolled asphalt flat patio roof. It was over 90 degrees and I could not touch the roofing at all on the first coat. I was laying on layers of cardboard to apply the silicone under the gutters and then rolled the first coat. The next day I brought all the cardboard to apply the coating under the gutters. I accidentally touched the roof and it was cool‼️  I threw the cardboard off the roof, laid down to do the gutters and roll the second coat. I was amazed how well this sealed and cooled the patio. I am going to apply this to my other patio and covered parking which are metal. I can’t wait to apply for sealing and adding cooling to these areas. Roof Coating Supply answered all my question and they ship promptly - I had my order in 3 days. Thank you. Coating Services
In addition, it's difficult for an inexperienced installer to evenly spread the insulation foam over a surface. Miissing spots can leave holes and gaps for cold air to get through. Proceed with this project yourself only if you're doing a small insulation project -- such as installing foam in a crawl space or around your plumbing. Leave larger projects like the attic, basement or garage to the professional insulation contractors. Insulation professionals have the tools, equipment and background knowledge necessary. Moreover, they know how to accurately price insulation, whereas you could inaccurately budget for a DIY project and end up paying significantly more. Don't take the medical, physical or financial risks that come with pursuing this as a DIY project unless you're absolutely certain you have the skills. Spray Coating Services
This is where things get a little tricky. If a home has spray foam insulation in an attic or crawl space, the building code requires using materials or assemblies that offer some fire resistance but not as much as is required for a thermal barrier. If you've got spray foam insulation in an attic, for example, it's probably already separated from the living space by a thermal barrier. Most ceilings are made of 1/2" drywall. But the spray foam is still exposed to the attic and needs an ignition barrier.
The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here. Spray Coating Services
The Barrier product family is EPS foam under The Barrier product family is EPS foam under slab insulation and vapor retarder in a roll designed to insulate radiant heating projects from heat loss and retard moisture migration through concrete. The core of the product is made of flexible recyclable expanded polystyrene that provides excellent insulation characteristics that are ...  More + Product Details Close Coating Services
Whether you work on frame-up restorations in your garage, or projects like refinishing wheels, interior upgrades or maintaining the appearance of your everyday ride, Dupli-Color wants to be there with you. We have a heritage of providing only the best in automotive products since 1938, when we first started selling touch-up paint. This marked the beginning of “innovative firsts” which continues today with the automotive aftermarket’s largest array of DIY paints, primers and coatings. Coating Services
In cold spraying, particles are accelerated to very high speeds by the carrier gas forced through a converging–diverging de Laval type nozzle. Upon impact, solid particles with sufficient kinetic energy deform plastically and bond mechanically to the substrate to form a coating. The critical velocity needed to form bonding depends on the material's properties, powder size and temperature. Metals, polymers, ceramics, composite materials and nanocrystalline powders can be deposited using cold spraying.[4] Soft metals such as Cu and Al are best suited for cold spraying, but coating of other materials (W, Ta, Ti, MCrAlY, WC–Co, etc.) by cold spraying has been reported.[1] Insulation Spray Coating
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Manufacturers who mass-produce wood products use automated spray systems, allowing them to paint materials at a very high rate with a minimum of personnel. Automated spray systems usually incorporate a paint-saving system which recovers paint not applied to the products. Commonly, linear spray systems are for products which are lying flat on a conveyor belt and then fed into a linear spray system, where automated spray guns are stationed above. When the material is directly below the guns, the guns begin to paint the material. Materials consist of lineal parts usually less than 12 inches (30 cm) wide, such as window frames, wood moulding, baseboard, casing, trim stock, and any other material that is simple in design. These machines are commonly used to apply stain, sealer, and lacquer. They can apply water- or solvent-based coatings. In recent years ultraviolet-cured coatings have become commonplace in profile finishing, and there are machines particularly suited to this type of coating. Insulation Spray Coating


Good article, but it seems like you can chalk up almost all of those problems to the experience level of whomever is spraying the foam. Spray foam isn't an inherently bad product, but it's pretty easy to botch if the hired company is inexperienced. Fiberglass may be foolproof to install, but then again it has a terrible R-Value compared to a good spray foam. People just need to get referrals and do their homework whenever they research a spray foam contractor. Spray Coating

As an Amazon Associate I earn from qualifying purchases. thereviewgurus.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. All prices on this site may change and those considered valid are displayed on Amazon.com. Spray Coating Services
While building codes may not require it or enforce it, spray foam should have some form of fire protection. Unprotected spray foam insulation can be a fire hazard. If spray foam is exposed to fire, it can result in a flash fire. Because of this, steps should be taken to protect against fires. Builders who do not use ignition barriers are taking on liability should a house they worked on ever burn down.

The local foam installer that I used here in Hilton Head told me he looked for some peeling back of the foam. This was ensuring that it was at the perfect temperature which helped them maximize their yield (profit). I have open cell foam and it pulled away a little, and did so immediately (within minutes). They went back after they were done to any spots that pulled away too much and filled them with the touch up kit; they were looking for the top edge to roll just a little bit.  Coating Services
The fluid pressure is provided by an airless pump, which allows much heavier materials to be sprayed than is possible with an airspray gun. Compressed air is introduced into the spray via an air nozzle (sometimes called air cap) similar to a standard conventional spray gun. The addition of compressed air improves the fineness of atomization. Additionally unlike a pure airless spray gun, an AA gun has some control over fan spray to round spray. Some electric airless sprayers (Wagner and Graco) are fitted with a compressor to allow the use of an air-assisted airless gun in situations where portability is important. Spray Coating Services
Spraying paint with compressed air can be traced back to its use on the Southern Pacific Railway in the early 1880s[1] In 1887 Joseph Binks, the maintenance supervisor at Chicago's Marshall Field's Wholesale Store developed a hand pumped cold-water paint spraying machine to apply whitewash to the subbasement walls of the store.[2][3] Francis Davis Millet, the decorations director for the World's Columbian Exposition in Chicago in 1893, used Binks and his spray painting system to apply whitewash consisting of a mix of oil and white lead to the buildings at the Exposition, taking considerably less time than traditional brush painting and tuning it into what has been called the White City.[4][1][3] In 1949, Edward Seymour developed a type of spray painting, aerosol paint, that could be delivered via a compressed aerosol in a can. Spray Coating Services
Electrostatic painting was first patented in the U.S. by Harold Ransburg in the late 1940s. Harold Ransburg founded Ransburg Electrostatic Equipment and discovered that electrostatic spray painting was an immediate success as manufacturers quickly perceived the substantial materials savings that could be achieved. In electrostatic spray painting or powder coating, the atomized particles are made to be electrically charged, thereby repelling each other and spreading themselves evenly as they exit the spray nozzle. The object being painted is charged oppositely or grounded. The paint is then attracted to the object giving a more even coat than wet spray painting, and also greatly increasing the percentage of paint that sticks to the object. This method also means that paint covers hard to reach areas. The whole may then be baked to properly attach the paint: the powder turns into a type of plastic. Car body panels and bike frames are two examples where electrostatic spray painting is often used.
Charles: That photo is closed-cell SPF, and it's not sprayed perfectly uniformly. As long as it has the minimum thickness required (3" on a ceiling here in the Atlanta area), it should be fine. I've discussed some problems with SPF installations in the articles listed in the Related Articles section above. This photo is from about 10 years ago, though, and has no ignition barrier.  
There are exceptions to the thermal barrier rules. If the spray foam insulation is used as roofing or covered by concrete whichis, at least, an inch thick, then thermal barriers are not necessary. Additionally, you do not have to use a thermal barrier if the spray foam insulation is used on the interior of sill plates and rim joists, so long as the spray foam is 3 1/4 inches or less. Thermal barriers are also not necessary if the spray foam insulation is used in an attic or crawl space, as long as they are not used for storage or as living areas. In attics and crawl spaces where thermal barriers are not required, the use of ignition barriers is necessary.
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine.

Mascoat is a great alternative to conventional insulation materials, including cellular glass, perlite, mineral wool, fiberglass, urethane & closed cell foam and calcium silicate. Mascoat coatings are lighter than traditional insulation, reducing bulk in your structure. Mascoat also requires much less maintenance than conventional insulation, which can ultimately save you time and money. Want to get started with Mascoat? Request more information today. Insulation Spray Coating

Closed-cell (aka two-pound foam) is denser than open-cell at about 2 pounds per cubic foot. Its R-Value is between 6-6.5 per inch. As a result, this kind of foam is much more expensive than its counterpart. The reason closed-cell doesn't need a vapor retarder is because it already has one. It's permeance is 0.8 perm, which means it can handle cold climates without the use of an additional board or drywall. Closed-cell uses hydroflurocarbons (HFCs) as part of its makeup. However, this material has been known to have a high global warming effect. If you want a green insulation solution, this is not the material to use. A way to avoid this and still use closed-cell is by installing it alongside fiberglass batts. Spray Coating Services

The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause: Spray Coating Services
At Praxair Surface Technologies, it’s our goal to help you get more protection, more customization and more performance from your parts. To do that, we work with you to select or develop coatings based on your operating environment and production requirements. Then we combine advanced preparation services, the right application technology and post-coating operations to create optimal coating performance for any component.
E/M Coating Services applies other coatings that provide performance-enhancing benefits such as corrosion protection, wear resistance, electrical insulation, electromagnetic shielding and chemical agent resistance. These coatings can be powder or liquid coatings such as PTFE, Xylan®, Epoxy, Polyester or Urethane. E/M Coating Services facilities have numerous OEM approvals for the application of coatings to aerospace, automotive and other industrial components in addition to FAA, Nadcap and ISO 9001/9002 approvals that might be required at individual facilities. E/M Coating Services can assist you in selecting the right coating to meet your design challenge, lower the cost of ownership or enhance the performance and longevity of your products. Selection of the proper coating can facilitate the use of less expensive metals, improve part wear life and reduce maintenance costs.
By heating the full-bodied paint to 60-80 °C, it is possible to apply a thicker coat. Originally the paint was recirculated, but as this caused bodying up, the system was changed to direct heating on line. Hot spraying was also used with Airless and Electrostatic Airless to decrease bounce-back. Two pack materials usually had premix before tip systems using dual pumps. Insulation Spray Coating

Open cell spray foams are less common and have a lower resistance to heat flow than closed cell spray does. Open cell spray foaminsulation expands when it is applied, which allows it to be installed in hard to reach areas, such as small wall and ceiling cavities. Open-cell spray foam is typically cheaper than closed cell foam is, but it is more permeable and vulnerable to fire hazards. Coating Services


The Rubberseal creates a coat that can efficiently reflect heat off the roofs of buildings. It is Energy Star rated, which means it’s friendly to the environment.The spread rate of this product is 60 square feet per gallon at 20 imperial mils. It dries in 2 hours but takes 72 hours to get fully cured. Check the weather forecast before you apply it. Spray Coating Services

Proper recordkeeping: One of the basic tenets of risk control is maintenance of updated health records of personnel handling spray paint products. Confidential data on biological monitoring[12] results must be appropriately kept.[13] Records of the schedule and result of testing procedures should also be kept. Some of the most important tests to be conducted on a regular basis are air quality testing, testing of pressure systems and electrical systems, and testing of compressor reservoir air filters.
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Note: The practice of foam insulating the attic has raised eyebrows in the building industry because "standard" roofing techniques call for the attic to be ventilated; however, in a vented attic situation it will become approximately 130 degrees in the summer. There's no reason for an air-conditioning and vent-ductwork to have to work in that type of severe conditions. By applying Icynene right on the underside of the roof deck, the severe temperatures no longer exist in the attic. In short, the attic is now a "conditioned" space of the house that is just as comfortable as any other room in the home. This is called a "Compact Roof", which means you can frame right up against it. The one drawback of using expanded foam on the inside of the roof is that this will cause the temperature of the shingles to rise, but how much is not yet known. And how much damage a rise in temperatures could cause is debatable. Coating Services

Mass-produced material is loaded on a conveyor belt where it is fed into one of these flatline machines. Flatline machines are designed to specifically paint material that is less than 4 inches (10 cm) thick and complex in shape, for example a kitchen cabinet door or drawer front. Spray guns are aligned above the material and the guns are in motion in order to hit all the grooves of the material. The guns can be moved in a cycle, circle, or can be moved back and forth in order to apply paint evenly across the material. Flatline systems are typically large and can paint doors, kitchen cabinets, and other plastic or wooden products. Spray Coating Services
While intumescent coating can be used instead of an ignition barrier or thermal barrier in some cases, the coating itself is not technically either. It does prevent or slow fires, so it has been approved to be used in conjunction with spray foaminsulation as an alternate assembly. The fact that it qualifies as an alternate assembly means that it can be used instead of a thermal barrier or ignition barrier. Coating Services
GacoRoof 100% Silicone Roof Coating creates a seamless membrane to seal and repair existing roofs and permanently protect against leaks, permanent ponding water and the damaging effects of severe weather. GacoRoof is available in several colors to enhance the aesthetics of any roof. Ideal for use on flat and sloped roofs including, but not limited to, large and small buildings, homes, garages and patio covers, sheds and barns, mobile homes, RVs and more.

Water beading is impressive using CMX. Wife's car sat out all day in rain in a outdoor parking lot, she drove home and car looked almost dry! Car looks like I just washed it. Shaking CMX before application and during application, still getting small white beads. I think it's residue after spraying off and wiping off immediately. I think CMX evaporates on towel and is creating small beads that fall onto car, like compound or polish that leaves dust residual, but these are tiny white bead particles...That's the only pain I see to using this product.
You like to make the tough call and enjoy having the authority to make decisions in the best interests of your customers. At PPG Coatings Services, we value those traits because our industry is constantly changing. In our business, you can't always wait for a decision, a change or a result. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers.
Wire arc spray is a form of thermal spraying where two consumable metal wires are fed independently into the spray gun. These wires are then charged and an arc is generated between them. The heat from this arc melts the incoming wire, which is then entrained in an air jet from the gun. This entrained molten feedstock is then deposited onto a substrate with the help of compressed air. This process is commonly used for metallic, heavy coatings.[1]
4 years ago I applied Gaco Roof, coats to an Office Building flat roof and have zero leaks since that time. This saved me $30,000 compared to having a new roof installed. The roof itself was only 7 years old when I applied Gaco Roof. but due to ponding water and harsh Florida heat and UV, the roof already looked shot and was leaking. I have now used Gaco Roof on 4 flat roofs to great results. I also tried big hardware store lower cost substitutes on 2 flat roofs. Those product utterly failed 1 to 2 years. Yes, I pressure washed my roofs clean before using Gaco Roof and followed their simple installation instructions. Excellent product.
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In addition, it's difficult for an inexperienced installer to evenly spread the insulation foam over a surface. Miissing spots can leave holes and gaps for cold air to get through. Proceed with this project yourself only if you're doing a small insulation project -- such as installing foam in a crawl space or around your plumbing. Leave larger projects like the attic, basement or garage to the professional insulation contractors. Insulation professionals have the tools, equipment and background knowledge necessary. Moreover, they know how to accurately price insulation, whereas you could inaccurately budget for a DIY project and end up paying significantly more. Don't take the medical, physical or financial risks that come with pursuing this as a DIY project unless you're absolutely certain you have the skills. Spray Coating Services
Synavax™ thermal insulation coatings help organizations improve energy efficiency. They are nano-engineered patented cutting-edge thermal paint coatings that provide next generation performance beyond older, non-patented ceramic insulation products.  Additionally, our products are eco-friendly and provide mold-resistant and anti-condensation properties without harmful biocides and other harsh chemicals, which is a significant plus for sustainably-minded companies. Spray Coating
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