Steve: If your spray foam installer leaves the vents open, he will be committing the 2nd of the 4 problems I described above. You will most likely have comfort and efficiency problems. You may well have condensation problems. You will be spending a lot of money on a product that likely won't perform as it should. Don't let him leave the vents open. If the installer you've chosen doesn't understand this, you may want to choose someone else. 
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In classical (developed between 1910 and 1920) but still widely used processes such as flame spraying and wire arc spraying, the particle velocities are generally low (< 150 m/s), and raw materials must be molten to be deposited. Plasma spraying, developed in the 1970s, uses a high-temperature plasma jet generated by arc discharge with typical temperatures >15,000 K, which makes it possible to spray refractory materials such as oxides, molybdenum, etc.[1]
RE: my June 12 post...We went ahead and had the attic sprayed with a Soy-based product. Stayed in a hotel for 3 nites. Still smelled a little bad but that's gone away over time. I'm very glad we didn't use the other foam as even that much outgassing of a petrochemical could have sent my wife to the hospital. Unfortunately, the spray crew didn't speak English(at least not to me) and were kinda lazy, so they ended up spraying over some can fixtures from the kitchen below that were not insulation-contact rated. So I hired an electrician to come out, pull down the cans, pull out what he thought was an appropriate amount of foam to create a big enough air space and then re-install the cans. I billed the firm for the electrician plus an extra night we had to stay in the hotel and they paid, no questions asked. Guess they knew they had screwed up.   Spray Coating Services
We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? Insulation Spray Coating
Proper storage: Since, paints and thinners are fire hazards, extra care must be taken not only while they are in use. Fire safety should also be considered when storing paint supplies.[10] In the United States, the Occupational Safety and Health Administration (OSHA) provides guidelines for the proper storage of flammable materials.[11] Many products used in spray painting are flammable such that fire risk is likely within a distance of 15 cm from the nozzle. As such, ignition sources must be placed at a safe distance. In addition, there is a risk of dust explosions when finely-divided paint particles become airborne. Insulation Spray Coating
Steve: If your spray foam installer leaves the vents open, he will be committing the 2nd of the 4 problems I described above. You will most likely have comfort and efficiency problems. You may well have condensation problems. You will be spending a lot of money on a product that likely won't perform as it should. Don't let him leave the vents open. If the installer you've chosen doesn't understand this, you may want to choose someone else.  Spray Coating
Since our founding in 1973, Dal-Bac Manufacturing Co., Inc. has grown and expanded to become one of the premier providers of coating services to customers in a diverse range of industries. We are capable of applying both solvent and water-borne coatings to a wide variety of substrates, including fabrics, films, foams, and papers. Our capabilities include both knife-over-roll and Meyer rod coating methods for roll goods up to 61” in width. With our custom built equipment, we process materials accurately and cost-effectively.
Mascoat's family of thermal insulating paint is guaranteed to have the coating you need for your application. Whether you have a boat with condensation issues or a factory that needs to keep energy costs low, Mascoat can help. Contact Mascoat today to learn more about our thermal insulation coatings and how a custom tailored solution can be made just for your application!
Thermal spraying need not be a dangerous process, if the equipment is treated with care, and correct spraying practices are followed. As with any industrial process, there are a number of hazards, of which the operator should be aware, and against which specific precautions should be taken. Ideally, equipment should be operated automatically, in enclosures specially designed to extract fumes, reduce noise levels, and prevent direct viewing of the spraying head. Such techniques will also produce coatings that are more consistent. There are occasions when the type of components being treated, or their low production levels, requires manual equipment operation. Under these conditions, a number of hazards, peculiar to thermal spraying, are experienced, in addition to those commonly encountered in production or processing industries.[6] Insulation Spray Coating
I employed a company to insulate my three story house in 2011. They started Insulating it in August of 2011...They said it would be a 3-4 day job. They installed it in 0.5"-8" lifts all in the same cavity, this left burned insulation and voids. They removed what they told me was the bad insulation and in the process cut many electrical wires. They fixed this. They then reinstalled too thick again in some spots and removed again. They then installed it for a 3rd time. The areas that I thought were good are now separating from the structural members leaving voids. As of October 2012, 1 year and 2 months of dealing with the contractor I told them I want proof that what has been installed carries a warranty or I want my money back and I will fix the problems myself. They have yet to provide me with this warranty. I have spent many hours in the house looking at what is bad and they need to fix. I am frustrated, 14 months of additional rent due to their negligence. I would like to know how I can get proof that the product carries the manufacturers lifetime warranty, or has it been installed improperly throughout the entire house. Desperately awaiting your response. 
Our elastomeric rubber coatings for metal roofs provide unmatched flexibility and resistance against harsh weather conditions. From tin roof sealant to corrugated and rusty metal roof sealants, our products are specially formulated for a wide variety of metal roof types. Check out our full selection of rubber coatings for metal roofs below, in addition to application instructions for the best results. Coating Services
You are driven and seize every opportunity to make a difference. At PPG Coatings Services, we are always seeking people who are committed to working hard and delivering world-class customer satisfaction. We understand that customer success means personal success, and provide career opportunities that help motivated people achieve their goals. Ready to learn more? Call 866-806-4018. Insulation Spray Coating

The standard prescriptive material that can be used as a thermal barrier is 1/2" gypsum board (a.k.a. drywall or sheetrock). Anything else has to be approved as an 'equivalent thermal barrier' by undergoing tests for temperature transmission and fire integrity. In some cases, however, you need only one test. According to the Spray Polyurethane Foam Alliance (SPFA), "Under specific conditions, the temperature transmission test can be waived if approved by building code authorities on the basis of large-scale fire testing representing actual uses." (See their pdf document, Thermal and Ignition Barriers For The SPF Industry.) Coating Services
The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause: Spray Coating Services

This technique is mostly used to produce coatings on structural materials. Such coatings provide protection against high temperatures (for example thermal barrier coatings for exhaust heat management), corrosion, erosion, wear; they can also change the appearance, electrical or tribological properties of the surface, replace worn material, etc. When sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc. can be produced. It can also be used for powder processing (spheroidization, homogenization, modification of chemistry, etc.). In this case, the substrate for deposition is absent and the particles solidify during flight or in a controlled environment (e.g., water). This technique with variation may also be used to create porous structures, suitable for bone ingrowth, as a coating for medical implants. A polymer dispersion aerosol can be injected into the plasma discharge in order to create a grafting of this polymer on to a substrate surface.[3] This application is mainly used to modify the surface chemistry of polymers.


Chris M.: Yes, I meant to mention in the article that this applies to both open cell (a.k.a. low density or 1/2 pound SPF) and closed cell (a.k.a. medium density or 2 pound SPF). Foam board insulation also needs to meet the requirements for thermal and ignition barriers, and some products, like Dow Thermax, have gotten approval to be left exposed.  

The Barrier product family is EPS foam under The Barrier product family is EPS foam under slab insulation and vapor retarder in a roll designed to insulate radiant heating projects from heat loss and retard moisture migration through concrete. The core of the product is made of flexible recyclable expanded polystyrene that provides excellent insulation characteristics that are ...  More + Product Details Close Coating Services
As an ISO certified company, we have a robust quality management system to ensure that everything, from incoming raw materials to the final product, meets or exceeds customer requirements. We measure and inspect characteristics such as coating thickness, coating weight, residual solvents/water, and bond strength to ensure your products perform as expected. Agile and efficient, we can process most work within a two- to four-week timeframe and have the flexibility to manage rush orders for situations where time is a critical factor. Spray Coating Services

Synavax™ thermal insulation coatings are the top choice for a wide variety of thermal insulating paint applications over equipment like pipes, pipelines, tanks, ovens, processing vessels, heat exchangers and more. Synavax™ patented industrial thermal insulation paint solves corrosion-under-insulation (CUI) by both insulating and preventing corrosion with a single product. Our thermal paint coatings are multipurpose spray or paint applied products that are simple to deploy.


Mass-produced material is loaded on a conveyor belt where it is fed into one of these flatline machines. Flatline machines are designed to specifically paint material that is less than 4 inches (10 cm) thick and complex in shape, for example a kitchen cabinet door or drawer front. Spray guns are aligned above the material and the guns are in motion in order to hit all the grooves of the material. The guns can be moved in a cycle, circle, or can be moved back and forth in order to apply paint evenly across the material. Flatline systems are typically large and can paint doors, kitchen cabinets, and other plastic or wooden products. Coating Services
Fiberglass is the giant in the insulation industry, and the R rating to which it conforms is ingrained in the minds of contractors, builders, and code inspectors. Insulating ceramic coatings offer an alternative to traditional batt insulation. “Fiberglass insulation is tested and rated at 73 degrees Fahrenheit, which is the ideal temperature for fiberglass,” says Pritchett. Under harsher conditions, Pritchett suggests that fiberglass doesn’t perform as well as its ratings predict. Coating Services
Water beading is impressive using CMX. Wife's car sat out all day in rain in a outdoor parking lot, she drove home and car looked almost dry! Car looks like I just washed it. Shaking CMX before application and during application, still getting small white beads. I think it's residue after spraying off and wiping off immediately. I think CMX evaporates on towel and is creating small beads that fall onto car, like compound or polish that leaves dust residual, but these are tiny white bead particles...That's the only pain I see to using this product.
For over a decade, Synavax™ has served as the preferred industrial thermal barrier insulation, energy saving, surface protection and asset protection coating, meeting the needs of multiple industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, U.S. military, oil and gas, textile manufacturing and many others.

High volume low pressure (HVLP) is similar to a conventional spray gun using a compressor to supply the air, but the spray gun itself requires a lower pressure (LP). A higher volume (HV) of air is used to aerosolise and propel the paint at lower air pressure. The result is a higher proportion of paint reaching the target surface with reduced overspray, materials consumption, and air pollution. A regulator is often required so that the air pressure from a conventional compressor can be lowered for the HVLP spray gun. Alternatively a turbine unit (commonly containing a vacuum cleaner derived motor) can be used to propel the air without the need for an air line running to the compressor. Coating Services
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Weather & Drying Guidelines: Ames® Super Primer™, Maximum-Stretch® and Iron Coat® is best applied between 50° to 90° F (10° to 32° C) on warm dry surfaces. Apply when the streets are dry, the sun is in the sky and no inclement weather is forecast. Starts to dry in about 2-8 hours, depending on thickness of application and weather. It is recommended to allow a minimum of 24 hours between coats with no rain in the forecast and no freezing temperatures. Low temperatures, high humidity and evening and morning dew will require increased drying/curing time. Do not apply after 2pm for best drying. The earlier you can put it on, the better. Make sure any morning dew is completely dried off before proceeding.


Legend Coatings and Insulation values the integrity of our work. We have extensive training when it comes to spray application. All of our applicators at Legend are trained and certified to industry standards. We do not stand alone when it comes to the building science behind our systems . We work hand in hand with Certified HVAC Contractors, Architects and Building Officials to combine our experience and expertise to find the best possible system to suite your needs and maximize your investment.
Prodex eliminates the moisture (condensation) from forming on the metal sheeting. It does it by making the temperature of the metal sheeting on the building approximately the same on the inside as the outside. When the heat or cold from outside comes through the metal skin it hits the outside aluminum facing of Prodex and is reflected back upwards through the underside of the metal sheeting. This process keeps the metal sheeting temperature consistent on both sides. In addition, the inside layer of aluminum in Prodex reflects away the heat (heater) or cold (air-conditioning) from inside the building, from getting to the metal skin. This also helps in preventing condensation. 
Manufacturers who mass-produce wood products use automated spray systems, allowing them to paint materials at a very high rate with a minimum of personnel. Automated spray systems usually incorporate a paint-saving system which recovers paint not applied to the products. Commonly, linear spray systems are for products which are lying flat on a conveyor belt and then fed into a linear spray system, where automated spray guns are stationed above. When the material is directly below the guns, the guns begin to paint the material. Materials consist of lineal parts usually less than 12 inches (30 cm) wide, such as window frames, wood moulding, baseboard, casing, trim stock, and any other material that is simple in design. These machines are commonly used to apply stain, sealer, and lacquer. They can apply water- or solvent-based coatings. In recent years ultraviolet-cured coatings have become commonplace in profile finishing, and there are machines particularly suited to this type of coating.

Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed. Coating Services
Like HVLP, low volume low pressure (LVLP) spray guns also operate at a lower pressure (LP), but they use a low volume (LV) of air when compared to conventional and HVLP equipment. This is a further effort at increasing the transfer efficiency (amount of coating that ends up on the target surface) of spray guns, while decreasing the amount of compressed air consumption.
This product creates a reflective silver finish, thus to help protect roof surfaces and lower roof surface temperature. It uses a low solvent formula, so it dries faster than other roof coatings.This roof coating can be applied by brush, roller or sprayer tip size .040-.061, 1000-1500 psi. We remind you that this product is not suitable for roof repairing, because it can not seal properly.
This technique is mostly used to produce coatings on structural materials. Such coatings provide protection against high temperatures (for example thermal barrier coatings for exhaust heat management), corrosion, erosion, wear; they can also change the appearance, electrical or tribological properties of the surface, replace worn material, etc. When sprayed on substrates of various shapes and removed, free-standing parts in the form of plates, tubes, shells, etc. can be produced. It can also be used for powder processing (spheroidization, homogenization, modification of chemistry, etc.). In this case, the substrate for deposition is absent and the particles solidify during flight or in a controlled environment (e.g., water). This technique with variation may also be used to create porous structures, suitable for bone ingrowth, as a coating for medical implants. A polymer dispersion aerosol can be injected into the plasma discharge in order to create a grafting of this polymer on to a substrate surface.[3] This application is mainly used to modify the surface chemistry of polymers.
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The problem you saw with the closed cell foam pulling away like that is due to the heat of the foam was to hot. It was actually curing out and making foam before it could adhere to the wood. The installer wasn't reading his foam correctly. He should of stopped and turned down the heat on his hose temp. Also installers have to be aware that as the sun rises and the temp in attics rises the subtrates get hotter as well. This will cause the installer to adjust his heat when installing the foam as the temp changes thru out the day.   Spray Coating Services
Synavax™ thermal insulation coatings are the top choice for a wide variety of thermal insulating paint applications over equipment like pipes, pipelines, tanks, ovens, processing vessels, heat exchangers and more. Synavax™ patented industrial thermal insulation paint solves corrosion-under-insulation (CUI) by both insulating and preventing corrosion with a single product. Our thermal paint coatings are multipurpose spray or paint applied products that are simple to deploy. Spray Coating Services

By heating the full-bodied paint to 60-80 °C, it is possible to apply a thicker coat. Originally the paint was recirculated, but as this caused bodying up, the system was changed to direct heating on line. Hot spraying was also used with Airless and Electrostatic Airless to decrease bounce-back. Two pack materials usually had premix before tip systems using dual pumps. Insulation Spray Coating
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet. Coating Services
Thermal barriers are defined in building code as 1/2-inch gypsum wallboard or any material that is as equally fire resistant as 1/2-inch gypsum wallboard. The gypsum wallboard is known as a prescriptive thermal barrier. Materials are tested in a 15-minute fire test in order to determine whether or not they are equal in fire resistance to the 1/2-inch gypsum wallboard. If they are, then they can be used and counted as the equivalent of gypsum wallboard. Coating Services
Car was washed with Carpro reset and wiped down with Griots garage paint prep to ensure a clean surface for first application of CMX. Week one CMX had a nice gloss with small tight beads after getting rained on (typical Si02 protection). Week two the beads were large and flat (low contact angle) so product was on it's way out. Week three the water was sheeting with no beading at all. That's complete failure in three weeks. Also I didn't like the white crystals that developed in the bottle. I'm concerned that if I used the product again that I'd mar my Audi's Mythos black paint. My car is parked outside driven only about 50 miles per week and is washed weekly with Megs gold class car wash. . Won't apply it again. Moving on.... Coating Services
Legend Coatings & Insulation, LLC has set the foundation for all insulating and coating applications. With over 12 years experience in the field we have established the dynamics uniquely behind each of our systems. Our dual proportional coatings rig allows us mobilization with the capacity to be self sufficient and finishing your project on time and on budget.
Combustion spraying guns use oxygen and fuel gases. The fuel gases are potentially explosive. In particular, acetylene may only be used under approved conditions. Oxygen, while not explosive, will sustain combustion, and many materials will spontaneously ignite, if excessive oxygen levels are present. Care must be taken to avoid leakage, and to isolate oxygen and fuel gas supplies, when not in use.[6] Spray Coating Services
Ever wonder why it's so hot and wet inside a metal building that has spray foam insulation, in the summer and so cold and wet in winter? The metal skin magnifies the heat of the summer and frigid temperatures of the winter. Metal is a very good conductor of heat and cold. In hot weather, metal framing and sheeting rapidly radiate the sun's heat into a building. In cold weather it rapidly releases the heat out of your building. When warm air comes in contact with the cool metal sheet, condensation occurs. 
E/M Coating Services applies other coatings that provide performance-enhancing benefits such as corrosion protection, wear resistance, electrical insulation, electromagnetic shielding and chemical agent resistance. These coatings can be powder or liquid coatings such as PTFE, Xylan®, Epoxy, Polyester or Urethane. E/M Coating Services facilities have numerous OEM approvals for the application of coatings to aerospace, automotive and other industrial components in addition to FAA, Nadcap and ISO 9001/9002 approvals that might be required at individual facilities. E/M Coating Services can assist you in selecting the right coating to meet your design challenge, lower the cost of ownership or enhance the performance and longevity of your products. Selection of the proper coating can facilitate the use of less expensive metals, improve part wear life and reduce maintenance costs.
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing. Coating Services

During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1] Insulation Spray Coating

Hydraulic or air powered airless provide a more uniform pressure control since the paint piston moves at a constant speed except when it changes direction. In most direct drive piston pumps, the piston is crankshaft driven in which the piston will be constantly changing speed. The linear motors of hydraulic or compressed air drive pumps, are more efficient in converting engine power to material power, than crankshaft driven units. All types of paint can be painted by using airless method.


I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here.
Health monitoring: In order to avoid development of illnesses associated with exposure to isocyanates, health authorities recommend that people who use spray paint products that contain the substance provide a urine sample after a work shift at least once a year, with high frequencies in first few months on the job. A urine sample with ascertain levels of exposure, not the presence of disease associated with harmful chemicals. Spray Coating Services

To say spray foam insulation has become popular in green building over the past decade is like saying Peyton Manning is a good quarterback. It's an understatement. Although it's certainly not used in every green building project, it's become one of the most popular ways to build an air-tight house. In the early days, building codes hadn't caught up with how best to use this material, but that's changing. Change begets confusion, though, and the requirements for thermal and ignition barriers are one area where there's a lot of that.


Most electric powered airless pumps have an electric motor connected through a gear train to the paint piston pump. Pressure is achieved by stopping and starting the motor via a pressure sensor (also called a transducer); in more advanced units, this is done by digital control in which the speed of the motor varies with the demand and the difference from the pressure set-point, resulting in a very good pressure control. Some direct drive piston pumps are driven by a gasoline engine with pressure control via an electric clutch. In electric diaphragm pumps, the motor drives a hydraulic piston pump that transmits the oil displaced by the piston, to move the diaphragm. Coating Services
Synavax™ thermal insulation coatings help organizations improve energy efficiency. They are nano-engineered patented cutting-edge thermal paint coatings that provide next generation performance beyond older, non-patented ceramic insulation products.  Additionally, our products are eco-friendly and provide mold-resistant and anti-condensation properties without harmful biocides and other harsh chemicals, which is a significant plus for sustainably-minded companies. Insulation Spray Coating
Our insulation and protective coatings are designed for the harshest outdoor and offshore environments, such as those experienced by our customer Sinopec on their offshore fuel oil storage tanks, black liquor tanks in pulp and paper mills like those of Weyerhaeuser, and even in the frigid cold of Alaska where our thermal barrier insulation coatings helped insulate steam and water pipes for the U.S. Army. Our customers choose Synavax™ industrial and building insulating coating solutions because of the superior combined energy savings, stay clean, and asset protection benefits.
Another type of thermal barrier that can be used instead of prescriptive or approved equivalents is a barrier that has been tested as an alternate assembly. Alternate assembly methods are used to get approval for various types of intumescent coatings. In order for alternate assembly products to meet code, they must be installed and used in the exact same way that the alternate assembly was tested in the laboratory.
Heat Shield™ EPX-H2O is a complete thermal barrier insulation system for pipes, tanks, and other industrial equipment and can provide 100% insulation coverage of all odd-shaped configurations – no more expensive insulation jackets or insulated covers needed. This next generation heat insulating coating has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire heat process system, including valves, pipes, tanks, boilers, heat exchangers, and more. Synavax™ thermal insulating and protective coating is a technology you can trust to perform consistently for 10 years or more.
You are eligible for a full refund if no ShippingPass-eligible orders have been placed. You cannot receive a refund if you have placed a ShippingPass-eligible order. In this case, the Customer Care team will remove your account from auto-renewal to ensure you are not charged for an additional year and you can continue to use the subscription until the end of your subscription term. Coating Services
While building codes may not require it or enforce it, spray foam should have some form of fire protection. Unprotected spray foam insulation can be a fire hazard. If spray foam is exposed to fire, it can result in a flash fire. Because of this, steps should be taken to protect against fires. Builders who do not use ignition barriers are taking on liability should a house they worked on ever burn down. Spray Coating Services
Mascoat is a great alternative to conventional insulation materials, including cellular glass, perlite, mineral wool, fiberglass, urethane & closed cell foam and calcium silicate. Mascoat coatings are lighter than traditional insulation, reducing bulk in your structure. Mascoat also requires much less maintenance than conventional insulation, which can ultimately save you time and money. Want to get started with Mascoat? Request more information today. Insulation Spray Coating
The detonation gun consists of a long water-cooled barrel with inlet valves for gases and powder. Oxygen and fuel (acetylene most common) are fed into the barrel along with a charge of powder. A spark is used to ignite the gas mixture, and the resulting detonation heats and accelerates the powder to supersonic velocity through the barrel. A pulse of nitrogen is used to purge the barrel after each detonation. This process is repeated many times a second. The high kinetic energy of the hot powder particles on impact with the substrate results in a buildup of a very dense and strong coating.
We have a 1950's ranch in Atlanta and are interviewing foam contractors to spray open cell under the roof, with an "ankle wall" out towards the eaves to seal the attic. My wife and daughters are chemically sensitive, so I'm trying to figure out how to minimize the fumes coming into the house. Additionally, at least one contractor has offered (for > $900) to remove our existing rock wool & R-13 fibreglass from the attic floor to "increase cross-ventilation into the attic". Seems to me I can't both minimize fumes AND increase cross-ventilation. They also offered to spray a fire-retardant on for >$600. Would ventilation during installation help any or woud the retardant seal off the foam and help that way? Thanks...
These are robust production capabilities, which allow us to consistently and reliably meet a broad range of coating requirements. Our technical managers ensure the substrate and coating are compatible and are the best possible materials for the job. We engineer our process to deliver a uniform coating in a precise layer from .001” to .005” in thickness. Insulation Spray Coating
One of the most common applications we handle is the production of custom pressure sensitive adhesive tapes. We also process specialty coatings with job-specific characteristics, such as anti-fog coatings, laminating tapes, fabric appliques, and more. Custom coating formulations are also available to meet the unique requirements of virtually any application. Insulation Spray Coating
Spray foam insulation, when properly installed is both an air barrier and when closed cell foam is used at the proper depth a vapor barrier!  Before hiring any contractor you should establish the brand of foam being used and verify that with the named manufacture.  Please ask for ESR reports and MSDS sheets on any foam being installed in your home. A couple areas where you might consider spray foam insulation include:
These operate connected to a high pressure pump commonly found using 300 to 7,500 pounds per square inch (2,100–51,700 kPa) pressure to atomize the coating, using different tip sizes to achieve desired atomization and spray pattern size. This type of system is used by contract painters to paint heavy duty industrial, chemical and marine coatings and linings. Coating Services
There is a significant price difference when it comes to using foam insulation to insulate a new versus older home. Spraying insulation inside a newly constructed home is easier because the installation company can ensure the insulation will work effectively and design it for optimum defense against sound, heat transfer and utility costs. Installing spray foam in older homes that contain existing insulation can cost additional time and money -- it is not usually recommended as compared to weatherization or an energy aduit. Coating Services
The atomization of molten materials produces a large amount of dust and fumes made up of very fine particles (ca. 80–95% of the particles by number <100 nm).[8] Proper extraction facilities are vital, not only for personal safety, but to minimize entrapment of re-frozen particles in the sprayed coatings. The use of respirators, fitted with suitable filters, is strongly recommended, where equipment cannot be isolated.[8] Certain materials offer specific known hazards:[6] Insulation Spray Coating
As an ISO certified company, we have a robust quality management system to ensure that everything, from incoming raw materials to the final product, meets or exceeds customer requirements. We measure and inspect characteristics such as coating thickness, coating weight, residual solvents/water, and bond strength to ensure your products perform as expected. Agile and efficient, we can process most work within a two- to four-week timeframe and have the flexibility to manage rush orders for situations where time is a critical factor. Spray Coating
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