The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.) Spray Coating

Spray foam insulation, when properly installed is both an air barrier and when closed cell foam is used at the proper depth a vapor barrier!  Before hiring any contractor you should establish the brand of foam being used and verify that with the named manufacture.  Please ask for ESR reports and MSDS sheets on any foam being installed in your home. A couple areas where you might consider spray foam insulation include: Spray Coating Services
Sta-Kool 800 15-year White Elastomeric Roof Coating is Sta-Kool 800 15-year White Elastomeric Roof Coating is a high quality very flexible white acrylic latex roof coating. Coverage is 50-75 sq. ft. per gallon per coat. Two coatings are recommended. This performance product resists cracking and peeling while offering tremendous durability. This long lasting formula forms and excellent highly ...  More + Product Details Close
The Barrier product family is EPS foam under The Barrier product family is EPS foam under slab insulation and vapor retarder in a roll designed to insulate radiant heating projects from heat loss and retard moisture migration through concrete. The core of the product is made of flexible recyclable expanded polystyrene that provides excellent insulation characteristics that are ...  More + Product Details Close Coating Services

Krylon can do it, whatever it is. With the exceptional ease of our general-purpose spray paints, in even more colors, Krylon can transform something old into something new again. From the exceptional bonding power of Krylon Fusion All-In-One to the unparalleled color selection of Krylon COLORmaxx, all of our products provide remarkable performance.
Spraying paint with compressed air can be traced back to its use on the Southern Pacific Railway in the early 1880s[1] In 1887 Joseph Binks, the maintenance supervisor at Chicago's Marshall Field's Wholesale Store developed a hand pumped cold-water paint spraying machine to apply whitewash to the subbasement walls of the store.[2][3] Francis Davis Millet, the decorations director for the World's Columbian Exposition in Chicago in 1893, used Binks and his spray painting system to apply whitewash consisting of a mix of oil and white lead to the buildings at the Exposition, taking considerably less time than traditional brush painting and tuning it into what has been called the White City.[4][1][3] In 1949, Edward Seymour developed a type of spray painting, aerosol paint, that could be delivered via a compressed aerosol in a can. Spray Coating

Most electric powered airless pumps have an electric motor connected through a gear train to the paint piston pump. Pressure is achieved by stopping and starting the motor via a pressure sensor (also called a transducer); in more advanced units, this is done by digital control in which the speed of the motor varies with the demand and the difference from the pressure set-point, resulting in a very good pressure control. Some direct drive piston pumps are driven by a gasoline engine with pressure control via an electric clutch. In electric diaphragm pumps, the motor drives a hydraulic piston pump that transmits the oil displaced by the piston, to move the diaphragm.
As an ISO certified company, we have a robust quality management system to ensure that everything, from incoming raw materials to the final product, meets or exceeds customer requirements. We measure and inspect characteristics such as coating thickness, coating weight, residual solvents/water, and bond strength to ensure your products perform as expected. Agile and efficient, we can process most work within a two- to four-week timeframe and have the flexibility to manage rush orders for situations where time is a critical factor. Spray Coating Services
Thermal barriers are defined in building code as 1/2-inch gypsum wallboard or any material that is as equally fire resistant as 1/2-inch gypsum wallboard. The gypsum wallboard is known as a prescriptive thermal barrier. Materials are tested in a 15-minute fire test in order to determine whether or not they are equal in fire resistance to the 1/2-inch gypsum wallboard. If they are, then they can be used and counted as the equivalent of gypsum wallboard. Coating Services
When do you need an ignition barrier? According to the IRC and IBC, an attic or crawl space needs an ignition barrier over the spray foam if the space can be accessed but will not be used for storage or auxiliary living space. You don't need an ignition barrier if the space cannot be accessed without cutting into it, if it is not connected to other spaces, and if it does not communicate with other spaces.
New fire safety tests for intumescent coatings were created by code officials and the spray foam industry, and many manufacturers found their closed cell spray foams could pass the test without any intumescent coating. Some open cell spray foam can pass the fire tests without an intumescent coating, but most still require the coating. Approved closed cell spray foams do not need the ignition barriers discussed above, which can make the job easier for builders. Insulation Spray Coating
We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? Insulation Spray Coating
I guess I'm saying all of these products are good, they will complement the work you do on your car if you're willing to put the time into it. And it will make it easier to maintain the next time you wash your car. If you don't clay and polish your car, don't expect super slick results. If you put the work into it, when you spray the car down with water, use a soap wash, rinseless wash, it will still shiny after you put any product on it! Don't get caught up in the SIO2 hype, just spend what you're willing to pay for the product. You'll be happy with any product. Coating Services
If you're plagued with quality problems caused by uneven application of coatings or waste of costly coatings due to over-application, take a close look at our products for precision coating. You will find a wide range of nozzles, standard and heated spray headers and automated spray systems to apply all types of coatings – including thick slurries, chocolate, viscous oils and more – uniformly with minimal waste. Spray Coating
Proper recordkeeping: One of the basic tenets of risk control is maintenance of updated health records of personnel handling spray paint products. Confidential data on biological monitoring[12] results must be appropriately kept.[13] Records of the schedule and result of testing procedures should also be kept. Some of the most important tests to be conducted on a regular basis are air quality testing, testing of pressure systems and electrical systems, and testing of compressor reservoir air filters. Coating Services

I applied the Gaco 100% Silicone Roof coating to a slightly-sloped, metal porch roof.  My leaks have stopped, and it looks like they are gone for good.  I followed the instructions, and it appears the product made a perfect bond to the roof.  What a terrific product!  I'm glad I made this purchase, and that I didn't settle for a cheap, metal coating from the local outlet store. Coating Services
The detonation gun consists of a long water-cooled barrel with inlet valves for gases and powder. Oxygen and fuel (acetylene most common) are fed into the barrel along with a charge of powder. A spark is used to ignite the gas mixture, and the resulting detonation heats and accelerates the powder to supersonic velocity through the barrel. A pulse of nitrogen is used to purge the barrel after each detonation. This process is repeated many times a second. The high kinetic energy of the hot powder particles on impact with the substrate results in a buildup of a very dense and strong coating. Coating Services
Thermal spraying need not be a dangerous process, if the equipment is treated with care, and correct spraying practices are followed. As with any industrial process, there are a number of hazards, of which the operator should be aware, and against which specific precautions should be taken. Ideally, equipment should be operated automatically, in enclosures specially designed to extract fumes, reduce noise levels, and prevent direct viewing of the spraying head. Such techniques will also produce coatings that are more consistent. There are occasions when the type of components being treated, or their low production levels, requires manual equipment operation. Under these conditions, a number of hazards, peculiar to thermal spraying, are experienced, in addition to those commonly encountered in production or processing industries.[6] Insulation Spray Coating
The deposition efficiency is typically low for alloy powders, and the window of process parameters and suitable powder sizes is narrow. To accelerate powders to higher velocity, finer powders (<20 micrometers) are used. It is possible to accelerate powder particles to much higher velocity using a processing gas having high speed of sound (helium instead of nitrogen). However, helium is costly and its flow rate, and thus consumption, is higher. To improve acceleration capability, nitrogen gas is heated up to about 900 °C. As a result, deposition efficiency and tensile strength of deposits increase.[1] Spray Coating
The CWST Thermal Spraying, FW Gartner and Bolts Metallizing business units in AZ, CT, MA, SC and TX apply HVOF, HVAF and plasma thermal spray coatings for flight and industrial gas turbine applications as well as tungsten and chrome carbide wear coatings utilized in Oil & Gas, Mining, Steel Mill and other demanding industrial markets. FW Gartner also provides Laser Cladding and PTA welding services on new and service run parts for components operating in severe service environments. Spray Coating
Prodex eliminates the moisture (condensation) from forming on the metal sheeting. It does it by making the temperature of the metal sheeting on the building approximately the same on the inside as the outside. When the heat or cold from outside comes through the metal skin it hits the outside aluminum facing of Prodex and is reflected back upwards through the underside of the metal sheeting. This process keeps the metal sheeting temperature consistent on both sides. In addition, the inside layer of aluminum in Prodex reflects away the heat (heater) or cold (air-conditioning) from inside the building, from getting to the metal skin. This also helps in preventing condensation.  Spray Coating Services
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A spray booth is a pressure-controlled closed environment, originally used to paint vehicles in a body shop. To ensure the ideal working conditions (temperature, air flow, and humidity), these environments are equipped with ventilation, consisting of mechanical fans driven by electric motors, and optionally burners to heat the air to speed paint drying. Toxic solvents and paint particles are exhausted outside, possibly after filtering and treatment to reduce air pollution. Prevention of fires and dust explosions is also a high priority. In order to assist in the removal of the over sprayed paint from the air and to provide efficient operation of the down-draft, water-washed paint spray booths utilize paint detackifying chemical agents. Coating Services


Steve: If your spray foam installer leaves the vents open, he will be committing the 2nd of the 4 problems I described above. You will most likely have comfort and efficiency problems. You may well have condensation problems. You will be spending a lot of money on a product that likely won't perform as it should. Don't let him leave the vents open. If the installer you've chosen doesn't understand this, you may want to choose someone else.  Spray Coating Services
We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? Insulation Spray Coating
During the 1980s, a class of thermal spray processes called high velocity oxy-fuel spraying was developed. A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The resultant hot gas at a pressure close to 1 MPa emanates through a converging–diverging nozzle and travels through a straight section. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength.[1] Spray Coating
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